Suzuki 2006 SX4, Service Manual

Page: 274 / 1478

1D-43 Engine Mechanical:
• Check cylinder head for cracks on intake and exhaust
ports, combustion chambers, and head surface. Using
a straightedge and thickness gauge, check flatness of
gasketed surface at a total of 6 locations. If distortion
limit is exceeded, correct gasketed surface with a
surface plate and abrasive paper of about #400
(Waterproof silicon carbide abrasive paper): place
abrasive paper on and over surface plate, and rub
gasketed surface against paper to grind off high spots.
Should this fail to reduce thickness gauge readings to
within limit, replace cylinder head.
Leakage of combustion gases from this gasketed joint
is often due to warped gasketed surface: such
leakage results in reduced power output.
Distortion for cylinder head surface on piston side
Limit: 0.03 mm (0.001 in.)
• Distortion of manifold seating faces:
Check seating faces of cylinder head for manifolds,
using a straightedge and thickness gauge, in order to
determine whether these faces should be corrected or
cylinder head replaced.
Distortion for cylinder head surface on intake and
exhaust manifold
Limit: 0.05 mm (0.002 in.)
Valve Spring Inspection
S6RW0C1406032
Valve Spring Free Length and Preload
Referring to data, check to be sure that each spring is in
sound condition, free of any evidence of breakage or
weakening. Remember, weakened valve springs can
cause chatter, not to mention possibility of reducing
power output due to gas leakage caused by decreased
seating pressure.
Valve spring free length
Standard: 51.13 mm (2.013 in.)
Limit: 50.13 mm (1.974 in.)
Valve spring preload
Standard: 209 – 241 N (20.9 – 24.1 kgf) for 37.60 mm
(46.1 – 53.1 lb/1.480 in.)
Limit: 208 N (20.8 kgf) for 37.60 mm (45.9 lb/1.480 in.)
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