Suzuki 2006 SX4, Service Manual

Page: 705 / 1478

Automatic Transmission/Transaxle: 5A-117
3) Using special tool and hydraulic press (2), compress
underdrive clutch piston return spring (1) until spring
seat is pushed down to 1 – 2 mm (0.039 – 0.078 in.)
lower than snap ring groove and install snap ring (3).
Special tool
(A): 09926–98350
NOTE
• When installing return spring, be careful
so that return spring will not fall or tilt.
• Do not align opening in snap ring with lug
of underdrive clutch piston return spring at
its retainer section.
CAUTION
!
Be careful when applying pressure, for
overpressure will cause plate section of
underdrive clutch piston return spring to
deform.
4) Install cushion plate “C”, separate plates “S”, friction
plates “F” and retaining plate “R” of coast clutch in
the following order.
C
→
S
→
F
→
S
→
F
→
S
→
F
→
R
NOTE
Make sure that “A” section of cushion plate
faces toward piston side.
5) Install snap ring (1).
NOTE
Make sure that opening end of ring is not
aligned with groove section of drum.
6) Measure underdrive clutch piston stroke again, using
special tools.
If measured piston stroke exceeds specified value,
replace underdrive clutch retaining plate with new
one so that piston stroke is within standard value.
Special tool
(A): 09900–20607
(B): 09900–20701
Overdrive clutch piston stroke
Standard: 1.22 – 1.69 mm (0.048 – 0.067 in.)
Available underdrive clutch retaining plate
thickness
3.6 mm (0.141 in.), 3.8 mm (0.150 in.), 4.0 mm
(0.158 in.)
2
3
1
(A)
I4RH01510143-01
1. Transaxle rear cover
2. Overdrive / coast clutch assembly
3. Underdrive clutch piston
1
R
1
S
A
C
F
I7RW01510056-01
3
2
1
(A)
(B)
I4RH01510147-01