Suzuki 2006 SX4, Service Manual

Page: 288 / 1478

1D-57 Engine Mechanical:
1) Fit main bearings to cylinder block (1).
One of two halves of main bearing (4) has oil groove
(3).
Install this half with oil groove to cylinder block and
another half without oil groove to lower crankcase.
Make sure that two halves are painted in the same
color.
2) Install new O-ring (2) to cylinder block.
3) Install knock pins (5) to cylinder block.
4) Put crankshaft (1) with oil pump chain to cylinder
block.
5) Install thrust bearings (1) to cylinder block between
No.2 and No.3 cylinders. Face oil groove (2) sides to
crank weds.
6) Apply sealant “A” to lower crankcase (1) mating
surface area as shown in figure.
“A”: Water tight sealant 99000–31250 (SUZUKI
Bond No.1207F)
Sealant amount for lower crankcase
Width “a”: 3 mm (0.12 in.)
Height “b”: 2 mm (0.08 in.)
7) Install lower crankcase (1) to cylinder block.
Apply engine oil to all crankcase bolts ((1) – (10))
and tighten them gradually as follows.
a) Tighten bolts ((1) – (10)) to 40 N
⋅
m (4.0 kgf-m,
29.0 lb-ft) according to numerical order in figure.
b) Loosen bolts ((1) – (10)) until tightening torque is
reduced to 0 according to numerical order in
figure.
I4RH01140055-01
I2RH01140175-01
I6RW0B140014-01
2. Bearing
2. Crankshaft pulley side 3. Flywheel side
2. Crankshaft pulley side 3. Flywheel side
I2RH01140176-01
1
2 3
“5” “1”
“8”
“9”
“10”
“6”
“3” “7”
“4” “2”
I7RW01140067-01
1
2 3
“6” “10”
“3”
“2”
“1”
“5”
“8” “4”
“7” “9”
I7RW01140069-01