Suzuki 2006 SX4, Service Manual

Page: 244 / 1478

1D-13 Engine Mechanical:
Installation
1) Install PCV valve to cylinder head cover referring to
“PCV Valve Removal and Installation in Section 1B”.
2) Remove oil, old sealant and dust from sealing
surfaces on cylinder head and cover.
3) Install new cylinder head side seals (1) to cylinder
head.
4) Apply sealant “A” to cylinder head sealing surface
area as shown in figure.
“A”: Water tight sealant 99000–31250 (SUZUKI
Bond No.1207F)
5) Apply engine oil to new O-rings.
6) Install new O-rings (3) and new cylinder head cover
gasket (2) to cylinder head cover (1).
NOTE
Be sure to check each of these parts for
deterioration or any damage before
installation and replace if found defective.
7) Install cylinder head cover to cylinder head.
8) Tighten cylinder head cover nuts in such order as
indicated in the figure a little at a time till they are
tightened to specified torque.
• Use new seal washers.
Tightening torque
Cylinder head cover nut (a): Tighten 11 N
⋅
m (1.1
kgf-m, 8.0 lb-ft) by the specified procedure
9) Install oil level gauge (1).
10) Install CMP sensor (5) to cylinder head cover
referring to “Camshaft Position (CMP) Sensor
Removal and Installation in Section 1C”.
11) Connect CMP sensor connector (4).
12) Connect breather hose (2) and PCV hose (3) to
cylinder head cover.
13) Install harness bracket (6) to cylinder head cover.
14) Install ignition coils referring to “Ignition Coil
Assembly (Including ignitor) Removal and
Installation in Section 1H”.
15) Install air cleaner case referring to “Air Cleaner
Assembly Removal and Installation”.
16) Connect negative (–) cable at battery.
I5JB0A142067-01
I5JB0A142068-02
“5”, (a) “1”, (a) “3”, (a)
“4”, (a) “2”, (a) “6”, (a)
I5JB0A142014-01
1
4
2
3
6
5
I7RW01140029-03