Suzuki 2006 SX4, Service Manual

Page: 499 / 1478

Transfer: 3C-12
Reassembly
CAUTION
!
• Bevel gear and pinion must be replaced as
a set when either replacement becomes
necessary.
• When replacing taper roller bearing,
replace as inner race and outer race
assembly.
1) To mesh bevel gears correctly, it is prerequired to
install bevel pinion to transfer output retainer
properly by using adjusting shim (bevel pinion shim)
as follows.
a) Install front taper roller bearing (1) to bevel pinion
dummy (special tools).
Special tool
(A): 09922–76140
(B): 09922–76430
b) Install bevel pinion dummy (1), rear taper roller
bearing (2) and special tools to transfer output
retainer (3).
Special tool
(A): 09922–76140
(B): 09922–76430
(C): 09922–76340
(D): 09922–76150
NOTE
This installation requires no spacer or oil
seal.
c) Tighten bevel pinion nut (special tool) so that
specified bearing preload is obtained.
NOTE
Before taking measurement, check for
rotation by hand more than 15 revolutions.
Tightening torque
Rotational torque of bevel pinion (Bearing
preload): 0.50 – 1.30 N·m (0.05 – 0.13 kgf-m,
0.35 – 0.95 lb-ft)
I3RH01332053-01
“a”: Pinion dummy height 40 mm (1.575 in.)
“b”: Height from retainer installation face to top surface of pinion dummy
“c”: Distance from retainer installation face to end face of bearing race
(A)
(B)
1
3
2
(C)
(D)
“a”
“b”
“c”
I5RW0A330035-01
I5RW0A330036-02