Suzuki 2006 SX4, Service Manual

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3B-46 Differential:
32) Apply grease to oil seal lip, and then install oil seals
(1) to rear differential (2) using special tool as shown
in figure.
NOTE
Install oil seal horizontally to surface of rear
differential case.
“A”: Grease 99000–25010 (SUZUKI Super
Grease A)
Distance between rear differential and oil seal
“a”
: 1.0 – 2.0 mm (0.04 – 0.08 in.)
Special tool
(A): 09913–75810
33) Install drive shaft flange.
34) Install rear mounting bracket to rear differential
referring to “Front Mounting Arm and/or Rear
Mounting Bracket Assembly Removal and
Installation”.
Rear Differential Inspection
S6RW0C3206015
• Check companion flange for wear or damage.
• Check bearings for wear or discoloration.
• Check differential carrier for cracks.
• Check drive bevel pinion and bevel gear for wear or
cracks.
• Check side gears, pinion gears and pinion shaft for
wear or damage.
• Check side gear spline for wear or damage.
Specifications
Tightening Torque Specifications
S6RW0C3207001
NOTE
The specified tightening torque is also described in the following.
“Rear Differential Mountings Components”
“Rear Differential Components”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
(A)
2
2
1, “A”
“a”
I5RW0A320063-02
Fastening part
Tightening torque
Note
N
⋅
m kgf-m lb-ft
Differential oil level / filler plug 23 2.3 17.0 ) / )
Differential oil drain plug 23 2.3 17.0 )
Coupling air temperature sensor 18 1.8 13.0 )
Bevel gear bolt 73 7.3 52.0 )
Bevel pinion nut 230 – 340 23.0 – 34.0 166.5 – 246.0 )
Differential cover bolt 23 2.3 17.0 )
Flange nut 110 11.0 79.5 )
Coupling case bolt 23 2.3 17.0 )