Suzuki 2006 SX4, Service Manual

Page: 478 / 1478

3B-40 Differential:
9) Set special tools and make drive bevel pinion
mounting dummy.
Special tool
(A): 09922–76120
(B): 09922–76250
10) Install dial gauge (1) to mounting dummy as shown
in figure.
Special tool set distance
“a”: 38.0 mm (1.496 in.)
“b”: 0 mm (0.000 in.)
11) Set special tools and make drive bevel pinion
dummy.
Special tool
(A): 09922–76140
(B): 09922–76420
(C): 09922–76330
(D): 09922–76340
12) Apply gear oil to drive bevel pinion bearings, install
special tools with bearings to differential carrier as
shown in figure.
Special tool
(A): 09922–76140
(B): 09922–76420
(C): 09922–76330
(D): 09922–76340
(E): 09922–76150
(F): 09922–76530
NOTE
This installation requires no spacer or oil
seal.
13) Tighten bevel pinion nut (special tool) (1) so that
specified bearing preload is obtained.
NOTE
Before taking measurement, check for
rotation by hand more than 15 revolutions.
Pinion bearing preload (at 50 r/min)
: 1.3 – 2.6 N
⋅
m (13.0 – 26.0 kgf-cm, 11.3 – 22.6 lb-
in.)
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(C)
(D)
(A) (A) (B)
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(E)
(D)
(C)
(B)
(A)
(F)
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1
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