Suzuki 2006 SX4, Service Manual

Page: 250 / 1478

1D-19 Engine Mechanical:
Timing Chain Cover Components
S6RW0C1406015
Timing Chain Cover Removal and Installation
S6RW0C1406016
Removal
1) Remove engine assembly from vehicle referring to
“Engine Assembly Removal and Installation”.
2) Remove oil pan referring to “Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E”.
3) Remove cylinder head cover referring to “Cylinder
Head Cover Removal and Installation”.
4) Remove crankshaft pulley bolt.
To lock crankshaft pulley (1), use special tool
(camshaft pulley holder) as shown in figure.
Special tool
(A): 09917–68221
NOTE
Be sure to use the following bolts instead of
pins in order to fix crankshaft pulley by
special tool.
Bolt size: M8, P1.25 L = 25 mm (0.98 in.)
Strength: 7T
2
9
(d)
6
(b)
3
5
1207B
4
1
(a)
7
8
10
(c)
1217G
OIL
I7RW01140039-01
1. Crankshaft pulley bolt 6. Timing chain cover bolt and nut : 150 N
⋅
m (15.0 kgf-m, 108.5 lb-ft)
2. Crankshaft pulley 7. Idler pulley : 11 N
⋅
m (1.1 kgf-m, 8.0 lb-ft)
3. Oil seal
: Apply engine oil to oil seal lip.
8. Idler pulley nut : 42 N
⋅
m (4.2 kgf-m, 30.5 lb-ft)
4. Timing chain cover
: See “A”
: See “B”
9. Generator belt tensioner bolt : 25 N
⋅
m (2.5 kgf-m, 18.0 lb-ft)
5. Generator belt tensioner 10. Pin : Do not reuse.
“A”: Apply sealant 99000-31140 to the mating surface of cylinder and cylinder head.
“B”: Apply sealant 99000-31260 to the mating surface of timing chain cover referring to the figure of Step 3) of “Installation” under “Timing Chain
Cover Removal and Installation”.
2. Bolt 3. Wrench
I2RH01140051-01