Suzuki 2006 SX4, Service Manual

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1D-15 Engine Mechanical:
Engine Assembly Removal and Installation
S6RW0C1406014
Removal
1) Relieve fuel pressure according to “Fuel Pressure
Relief Procedure in Section 1G”.
2) Disconnect negative and positive cables at battery.
3) Disconnect ECM connectors.
4) Remove battery and battery tray with ECM.
5) Remove right and left side engine under covers.
6) Remove water pump and generator drive belt
referring to “Water Pump and Generator Drive Belt
Removal and Installation in Section 1J”.
7) Drain engine oil.
8) Drain transaxle oil.
9) Drain transfer oil (4WD model).
10) Drain coolant.
11) Remove air cleaner assembly referring to “Air
Cleaner Assembly Removal and Installation”.
12) With hose connected, detach A/C compressor from
its bracket referring to “Compressor Assembly
Removal and Installation in Section 7B”.
CAUTION
!
Suspend removed A/C compressor at a place
where no damage will be caused during
removal and installation of engine assembly.
13) Remove condenser cooling fan from radiator
referring to “Condenser Cooling Fan Removal and
Installation in Section 7B”.
14) Disconnect the following electric wires/connectors
and each clamps.
• Electric throttle body (1)
• ECT sensor (2)
• CMP sensor (3)
• Ignition coil assembly (4)
• Injector (5)
• HO2S (6)
• A/F sensor (7)
• Engine oil pressure switch (8)
• CKP sensor (9)
• Knock sensor (10)
• Generator (11)
• Starting motor (12)
• Ground terminal (13) from cylinder block
• Ground terminal (14) from exhaust manifold
• Battery ground cable (15) from transaxle
• Back-up light switch (16) (M/T model)
• Torque sensor (17)
• P/S motor (18)
• Output shaft speed sensor (VSS) (20) (A/T model)
• Solenoid valve (21) (A/T model)
• Transmission range sensor (22) (A/T model)
• Input shaft speed sensor (23) (A/T model)
• IMT sensor (24)
15) Disconnect the following cables, and remove control
cable bracket (25).
• Gear select control cable (26) (M/T model)
• Gear shift control cable (27) (M/T model)
• A/T select cable with select cable bracket (28) (A/
T model)
4. Engine right mounting 14. Dynamic damper : Do not reuse.
5. Engine left mounting bracket 15. Mounting member cushion