Suzuki 2006 SX4, Service Manual

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Engine Mechanical: 1D-22
8) Install cylinder head cover referring to “Cylinder
Head Cover Removal and Installation”.
9) Install oil pan. Refer to “Oil Pan and Oil Pump
Strainer Removal and Installation in Section 1E” for
installation.
10) Install crankshaft pulley. To lock crankshaft pulley
(1), use special tool (camshaft pulley holder) as
shown in figure.
Special tool
(A): 09917–68221
NOTE
Be sure to use the following bolts instead of
pins in order to fix crank pulley by special
tool.
Bolt size: M8, P1.25 L = 25 mm (0.98 in.)
Strength: 7T
Tightening torque
Crankshaft pulley bolt (a): 150 N·m (15.0 kgf-m,
108.5 lb-ft)
11) Install engine assembly to vehicle referring to
“Engine Assembly Removal and Installation”.
Timing Chain Cover Cleaning and Inspection
S6RW0C1406017
Clean
Clean sealing surface on timing chain cover, crank case,
cylinder block and cylinder head.
Remove oil, old sealant, and dust from sealing surface.
Inspection
Check oil seal lip for fault or other damage. Replace as
necessary.
2nd Timing Chain and Chain Tensioner Components
S6RW0C1406018
2. Bolt 3. Wrench
I2RH01140060-01
4
9
5
1
9
OIL
2
OIL
3
8
(a)
10 (a)
7 (c)
6 (b)
I7RW01140049-01
1. 2nd timing chain
: Apply engine oil
6. Camshaft timing sprocket bolt : 11 N
⋅
m (1.1 kgf-m, 8.0 lb-ft)
2. Timing chain tensioner adjuster No.2
: Apply engine oil to sliding surface.
7. Timing chain tensioner adjuster No.2 nut : 80 N
⋅
m (8.0 kgf-m, 58.0 lb-ft)
3. Tensioner adjuster No.2 gasket 8. Timing chain tensioner adjuster No.2 bolt : 45 N
⋅
m (4.5 kgf-m, 32.5 lb-ft)
4. Intake camshaft timing sprocket 9. Knock pin : Do not reuse.
5. Exhaust camshaft timing sprocket 10. Oil relief valve