Suzuki 2006 SX4, Service Manual

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1E-7 Engine Lubrication System:
Installation
1) Install new O-rings (2) to oil pump strainer (1)
securely as shown in figure.
Tighten strainer bolts to specified torque.
Tightening torque
Oil pump strainer bolt (a): 11 N·m (1.1 kgf-m, 8.0
lb-ft)
2) Apply sealant to oil pan (1) mating surface
continuously as shown in figure.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Sealant amount for oil pan
Width “a”: 2 mm (0.08 in.)
Height “b”: 2 mm (0.08 in.)
3) After fitting oil pan (1) to cylinder block, run in
securing bolts and start tightening at the center:
move wrench outward, tightening one bolt at a time.
Tighten bolts and nuts to specified torque.
Tightening torque
Oil pan bolt and nut (a): 11 N·m (1.1 kgf-m, 8.0
lb-ft)
Transmission case No.1 bolt (b): 55 N·m (5.5
kgf-m, 40.0 lb-ft)
4) Install new gasket and drain plug (2) to oil pan after
applying engine oil.
Tighten drain plug to specified torque.
Tightening torque
Oil drain plug (c): 35 N·m (3.5 kgf-m, 25.5 lb-ft)
5) Install clutch housing plate (1).
Tighten upper bolt first, then tighten lower bolt to
specified torque.
Tightening torque
Clutch housing plate upper bolt (a): 30 N·m (3.0
kgf-m, 22.0 lb-ft)
Clutch housing plate lower bolt (b): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
6) Install transfer referring to “Transfer Dismounting
and Remounting in Section 3C” (4WD model).
7) Install exhaust No.1 pipe referring to “Exhaust
System Components in Section 1K”.
8) Install engine under cover.
9) Install oil level gauge.
10) Refill engine with engine oil referring to “Engine Oil
and Filter Change”.
Oil Pan and Oil Pump Strainer Cleaning
S6RW0C1506003
• Clean mating surface of oil pan and cylinder block.
Remove oil, old sealant and dust from mating
surfaces and oil pan inside.
• Clean oil pump strainer screen.
1
2
2
(a)
I7RW01150009-01
“A”
“A”
“a”
“b”
1
I5JB0A152007-01
2, (c) 1 (a) (b)
I7RW01150010-01
(a)
1 (b)
I7RW01150014-01