Suzuki 2006 SX4, Service Manual

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5B-6 Manual Transmission/Transaxle:
Diagnostic Information and Procedures
Manual Transaxle Symptom Diagnosis
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Repair Instructions
Manual Transaxle Oil Level Check
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1) Lift up vehicle and check oil leakage. Repair leaky
point, if any.
2) Remove oil level / filler plug (1) and check oil
contamination and oil level is lower end of oil level /
filler plug hole (2).
If oil is excessive dirty or insufficient, replace oil or
pour specified oil up to plug hole.
3) Apply sealant to thread of level / filler plug, and then
tighten it to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Transaxle oil level / filler plug (a): 21 N·m (2.1
kgf-m, 15.5 lb-ft)
Condition Possible cause Correction / Reference Item
Gears slipping out of
mesh Worn shift fork shaft Replace
Worn shift fork or synchronizer sleeve Replace
Weak or damaged locating springs Replace
Worn bearings on input shaft or
countershaft Replace
Worn chamfered tooth on sleeve and
gear Replace sleeve and gear
Hard shifting Inadequate lubricant Replenish
Improper clutch pedal free travel Replace clutch arm or master cylinder
Distorted or broken clutch disc Replace
Damaged clutch pressure plate Replace clutch cover
Worn synchronizer ring Replace
Worn chamfered tooth on sleeve or gear Replace sleeve or gear
Worn gear shift control shaft joint bush Replace
Distorted shift shaft Replace
Broken gear shift / select control cables Replace
Noise Inadequate or insufficient lubricant Replenish
Damaged or worn bearing(s) Replace
Damaged or worn gear(s) Replace
Damaged or worn synchronizer parts Replace
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