Suzuki 2006 SX4, Service Manual

Page: 756 / 1478

5B-24 Manual Transmission/Transaxle:
12) To seat countershaft left bearing outer race (2) to
bearing cone, tap cup by using special tool and
plastic hammer.
Special tool
(A): 09913–70123
13) Before selecting shim, keep pushing outer race with
the power of 200 N (20.0 kgf) and turn countershaft
(2) 10 time or more.
14) Put a shim (3) on bearing outer race (4) provisionally,
place straight edge (1) over it and compress it by
hand through straight edge, and then measure “a”
(Clearance between case surface (5) and straight
edge) by using feeler gauge (6).
Clearance between case surface and straight
edge
“a”: 0.08 – 0.13 mm (0.0032 – 0.0050 in.)
15) By repeating step 14), select a suitable shim which
adjusts clearance “a” to specification and put it on
bearing outer race.
NOTE
Insert 0.1 mm (0.004 in.) feeler to know
whether or not a shim fulfills specification
quickly.
Available countershaft 5th gear shim thickness
1. Input shaft
I5RW0A520025-01
0.55 mm
(0.021 in.)
0.7 mm
(0.027 in.)
0.85 mm
(0.033 in.)
1.0 mm
(0.039 in.)
0.6 mm
(0.023 in.)
0.75 mm
(0.029 in.)
0.9 mm
(0.035 in.)
1.05 mm
(0.041 in.)
0.65 mm
(0.025 in.)
0.8 mm
(0.031 in.)
0.95 mm
(0.037 in.)
1.1 mm
(0.043 in.)
[A]: Press 200 N (20.0 kgf)
I7RW01520012-01