BMW K 1200RS, Repair Manual

Page: 5 / 416

Order No. 01 71 0 138 275 UX-VS-2, 02.2001 2nd edition Printed in Germany
Customer Licence plate No.
Order No. Mechanic’s signature
BM
W
I
n
s
p
e
c
ti
on
a
t 1
,000
k
m
(6
0
0
m
il
e
s
)
BM
W
S
e
rv
ic
e
1
0
,000
k
m
(6
,000
m
il
e
s
)
BM
W
I
n
s
p
e
c
ti
on
ev
er
y
2
0
,0
0
0
km
(1
2
,000
m
il
e
s
)
BM
W
An
nu
a
l Se
rv
ic
e
Read out the fault memory
with the
BMW MoDiTeC unit
[Integral ABS] perform bleed test with BMW MoDiTeC
Check throttle cable play, adjust if necessary
Change engine oil while at operating temperature
If the motorcycle is ridden only for short distances or at outside temperatures below 0 °C (32 °F), this work must be
done every 3 months or at least every 3,000 km (1,800 miles)
* )
Change oil in gearbox while at operating temperature
at least every 2 years
* )
2
Change oil in rear wheel drive while at operating temperature,
Every 40,000 km (24,000 miles), Every 2 years at the latest *)
40,000 2
Examine brake pads and discs for wear, replace if necessary
* )
Check operation of brake system and freedom from leaks; repair/replace items if necessary
* )
[Integral ABS] Checking brake fluid level at handgrip
[Integral ABS] change bake fluid in wheel circuit
at least every
12 months
[Integral ABS] change brake fluid in control circuit
at least every
2 years
* )
2
[Integral ABS] perform bleed test with BMW MoDiTeC
[OE, without Integral ABS] Check the front/rear brake fluid level
[OE, without Integral ABS] Change the brake fluid at least once a year
Check clutch operating fluid level
Change clutch fluid
every 2 years at the latest *)
2
Replace fuel filter *
)
generally every 40,000 km (24,000 miles), if the fuel is of poor quality, every 20,000 km (12,000 miles)
40 000
Check coolant level and concentration, top up if necessary and check cooling system for leaks
Replace the coolant at least every 2 years *
)
2
Check battery acid level, if necessary add distilled water
Clean/grease battery terminals if necessary
Replace intake air cleaner element
If severe dirt and dust are encountered, replace the intake air cleaner every 10,000 km (6,000 miles) or even more
frequently
* )
Check function of side stand contact switch
Grease side stand bearing, check that the centre stand moves freely, and grease it if necessary *
)
Check the steering damper
Check tightness of rear wheel studs
Check rear wheel bearing play by rocking wheel
Check swinging arm bearings (free of play), adjust if necessary *
)
[OE, without Integral ABS] Clean the inductive sensor on the rear wheel
Every 40,000 km (24,000 miles) or at the latest every 2 years *)
40 000
every
2 years
Check valve clearances, adjust if necessary *
)
Replace the lining of the chain tensioning rail, chain guide rail and thrust piece every 60,000 km
(36,000 miles)
*
)
60 000
Replace spark plugs
Final inspection with road safety and functional check:
–
Condition of tires and wheels, tyre pressure
– Clutch, gearshift mechanism, hand and foot brake, Integral ABS, steering system
– Lights and signalling equipment, telltale and warning lights, instruments, horn
– Optional equipment and accessories fitted
– Trial run if necessary
*)
Charged as an additional item
BMW Motorrad
Maintenance schedule
K 1200 RS
as of model year 01, Integral ABS