BMW K 1200RS, Repair Manual

Page: 228 / 416

23.20
23 00
Checking/adjusting fully-assem-
bled length of gearbox shafts
23 00 Checking/adjusting fully-assembled
length of intermediate shaft
e
Important:
Check and adjust the fully assembled length as de-
scribed below and install a spacing washer of the
correct thickness.
Before measuring, always make sure that the
grooved ball bearings are pressed fully home, even
if the shaft has not been disassembled and reas-
sembled.
•
Pull off the input-side grooved ball bearing with
universal puller,
BMW No. 00 7 500 .
•
Remove the spacing washer.
•
Position dial gauge, BMW No. 23 4 762 , in rear
locating bore of stand, BMW No. 23 4 761 , and
set to 0.2 mm (0.0079 in) preload.
•
Using dial gauge, zero to dimension “A” of the
zero gauge, BMW No. 23 4 763 .
•
Place reference washer, BMW No. 23 4 765 , on
the intermediate shaft.
•
Place the grooved ball bearing on the reference
washer.
•
Insert intermediate shaft in measuring stand.
•
Using the dial gauge, measure the deviation from
zero of dimension
“B” at the inner bearing race.
Deviation from zero is equivalent to the thickness
“C” of spacer (1).
•
Place spacer (1) of correct thickness on inner
bearing race and check deviation from zero.
A = B + C
e
Important:
The maximum deviation from zero must not be ex-
ceeded.
•
Remove the intermediate shaft from the measur-
ing fixture.
•
Take off spacing washer, grooved ball bearing
and reference washer.
•
Place a spacing washer (1) of the correct thick-
ness on the intermediate shaft and press on the
grooved ball bearing.
Reference dimension for intermediate shaft:
The maximum permissible deviation from zero
is .................-0.05 ... 0.00 mm (-0.0019... 0.000 in)
Fully assembled length
............ 198.95 … 199.00 mm (7.8327...7.8346 in)
0
90
10
20
30
40
50
60
70
80
0
90
10
20
30
40
50
60
70
80
0
90
10
20
30
40
50
60
70
80
23 4 763
KR230180
23 4 761
23 4 762
23 4 765
0,2
1
3
2
1
C
B
A