Club Car IntelliTach XRT 1550, Руководство по техническому обслуживанию и ремонту

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BODY AND TRIM Cargo Bed – Electric Lift
Page 4-12 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
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BED LIFT MOTOR INSTALLATION
NOTE: If replacing the actuator, adjust the length of dimension between the base rod hole and the rod end
hole using the prior actuator as a guide. The rod end of the actuator can be turned clockwise to
shorten and counterclockwise to lengthen the dimension.
1. Make sure the key switch is OFF and the Forward/Reverse handle is in the NEUTRAL position. Remove
the key. Chock the wheels.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. With the bed in the down position, working from under the vehicle, mount the base of the bed lift motor
to the frame bracket.
3.1. Slide the metal sleeve into the bed lift motor base rod with two spacer washers on each side.
3.2. Slide a lockwasher onto the bolt and up against the bolt head.
3.3. Fit the base between the frame bracket.
3.4. Slide the bolt through the frame bracket and actuator base.
3.5. Attach a lockwasher and nylon locknut finger tight.
NOTE: Do not tighten the lose mounting hardware until the rod end has been secured.
4. Attach the rod end of the bed lift motor to the bed frame bracket.
4.1. Repeat steps 3.1 through 3.4 for the rod end of the bed lift motor.
4.2. Attach a lockwasher and nylon locknut and tighten to 23 ft-lb (31 N·m).
5. Tighten the locknut on the bed lift motor base to 30 ft-lb (41 N·m).
6. Attach the two electric wire connectors, red to red and yellow to yellow.
CARGO BED REMOVAL
NOTE: Cargo bed removal will be easier with the aid of an assistant.
1. Remove the electric actuator. See Bed Lift Motor Removal on page 4-11.
2. With the bed in a down position, working from under the rear of the vehicle, remove the two nylon lock-
nuts from the cargo bed hinge and bolts.
3. Apply slight upward pressure on the rear of the bed to relieve pressure from the hinges. Remove the
hinge bolts.
4. With the help from an additional person, or an overhead lift hoist, remove the bed from the vehicle.
CARGO BED INSTALLATION
NOTE: Cargo bed installation will be easier with the aid of an assistant.
1. With the help from an additional person, or an overhead lift hoist, place the bed onto the vehicle frame
and align the bed hinge brackets with the frame brackets.
2. Start the bolts into both hinges with the bolt heads to the outside. Use an alignment tool if necessary.
3. Use a small hammer, and lightly tap the bolts through the hinges.
4. Install a nylon locknut on each bolt, and tighten the hardware to 15 ft-lb (21 N·m).
5. Install the electric actuator. See Bed Lift Motor Installation on page 4-12.