DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
Clutches
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Page 13c-29
13C
Drive Belt Installation
1. Position the new belt on the drive clutch and then start the belt over the top of the driven clutch.
2. Rotate the driven clutch clockwise and roll the belt over the driven clutch sheaves and onto the clutch.
3. Install the clutch outer cover.
See Clutch Outer Cover Installation on page 13c-35.
4. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
DRIVE CLUTCH
See General Warning, Section 1, Page 1-1.
CAUT ION
• Be very careful with the clutches. A clutch that has been dropped will not be properly
balanced. If either clutch is dropped, assume that it is damaged and replace it.
Drive Clutch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Remove the top air filter hose (outlet) from the air filter canister.
4. Remove the clutch outer cover.
See Clutch Outer Cover Removal on page 13c-35.
5. Remove the drive belt.
See Drive Belt Removal on page 13c-28.
6. Remove the center bolt on the drive clutch.
7. Thread the clutch removal tool (CCI P/N 102686101) into the drive clutch center and advance the tool
until the clutch is released from the adapter shaft.
See following CAUTION.
CAUT ION
• Hold the clutch assembly firmly when the clutch removal tool is advanced. Once loosened,
the clutch will drop quickly. Do not allow the clutch to fall on a hard surface.
8. Remove the drive clutch from the vehicle.
See following CAUTION.
CAUT ION
• Do not hit or tap the clutch with a hammer. Do not pry the clutch. These actions will damage
the clutch.
Drive Clutch Cleaning and Inspection
1. Use a dry, lint-free cloth to clean clutch parts.
See following CAUTION
.
CAUT ION
• Do not lubricate the drive clutch. Lubricants attract dirt and dust, which interfere with proper
clutch operation.
• Use only a dry cloth and lightly wipe the shaft of the fixed face assembly (15) (Figure 13c-32,
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