Club Car IntelliTach XRT 1550, Руководство по техническому обслуживанию и ремонту

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PERIODIC MAINTENANCE: KAWASAKI GASOLINE & KUBOTA DIESEL POWERED VEHICLES Gearcase Lubrication
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 10b-13
10B
GEARCASE LUBRICATION
NOTE: Dispose of used oil according to the environmental laws and regulations for your area.
LUBRICATION LEVEL CHECK FOR FRONT DIFFERENTIAL, TRANSMISSION, AND
REAR DIFFERENTIAL
Each gearcase component is equipped with two oil port plugs (1 and 2) (Figure 10b-16, Figure 10b-17, and
Figure 10b-18) . When the vehicle is on a level surface, use the level indicator hole (upper plug) (1) as a lubri-
cant level indicator. Lubricant level should be even with the bottom of level indicator hole (1).
LUBRICATION CHANGE FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REAR
DIFFERENTIAL
Use the lower plug (2) for drainage (Figure 10b-16, Figure 10b-17, and Figure 10b-18) . Remove both plugs
to allow the lubricant to drain faster. See preceding NOTE.
Metal particles may be discovered in the fluid or on the magnetic drain plug when changing the differential or
transmission fluid. These particles are normal and expected for the first few fluid changes. This is a result of
the gears being "net forged", meaning the gears are forged to a shape very close to the final gear size but the
teeth are not finish machined prior to assembly. The "finish machining" occurs when the gears make contact
under load during vehicle operation. The magnetic drain plug is included in the design to collect the metal par-
ticles generated from the gear break in process. This is an established process and is not detrimental to gear
service life.
Front differential:
Clean and install the drain plug (2) and washer before filling the front differential with new lubricant
(Figure 10b-16, Page 10b-14) . Tighten the drain plug to 108 in-lb (12 N·m). Use a funnel when filling the front
differential through the lubricant level indicator hole (1). See Periodic Lubrication Schedule on page 10b-4.
Tighten the level indicator plug to 120 in-lb (14 N·m).
Transmission:
Clean and install the drain plug (2) before filling the transmission with new lubricant (Figure 10b-17,
Page 10b-14) . Tighten the drain plug to 96 in-lb (11 N·m). Remove the fill plug on the top of the transmission
case and use a funnel when filling with lubricant. See Periodic Lubrication Schedule on page 10b-4. Apply
Loctite 567 to the threads of the fill plug and tighten to 21 ft-lb (28 N·m).