TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
Test Procedures
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Page 11a-35
11A
Test Procedure 25B – Fuel Gauge (Late 2007)
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Raise the hood.
3. Disconnect the orange wire (w104) from the fuel gauge/hour meter.
4. Set a multimeter to 20 volts DC and place the red (+) probe on the positive (+) post of the battery. Place
the black (–) probe on the negative (–) post of the battery. Record the voltage reading.
5. Set a multimeter to 20 volts DC and place the red (+) probe on the (2) terminal of the fuel gauge/hour
meter where the blue wire (w25) is connected. Place the black (–) probe on the (1) terminal of the fuel
gauge/hour meter with the black wire (w22)
(Figure 11a-33, Page 11a-35)
.
6. Turn the key switch ON. The voltage reading should be the same as the battery voltage reading recorded
earlier. If not, check the continuity of the blue and black wires
(Figure 11a-33, Page 11a-35)
.
7. The orange wire should remain disconnected for this step. Place the black probe of the multimeter on the
(1) terminal of the fuel gauge/hour meter and place the red (+) probe on the (4) terminal of the fuel gauge/
hour meter
(Figure 11a-34, Page 11a-35)
. The voltage reading should be approximately 4.94 volts. If the
reading is incorrect, replace the fuel gauge/hour meter.
Figure 11a-31 Fuel Gauge Voltage Test - Terminal 2
Figure 11a-32 Fuel Gauge Voltage Test - Terminal 1
Figure 11a-33 Fuel Gauge Voltage Test - Terminal 2
Figure 11a-34 Fuel Gauge Voltage Test - Terminal 4
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
1
3
2
BLUE
BLACK
ORANGE
WHITE
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
1
3
2
ORANGE
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
1
4
2
6
7
BLACK
ORANGE
WHITE
20 VDC
SETTING
BLUE
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
1
4
2
6
7
ORANGE
20 VDC
SETTING
Содержание IntelliTach XRT 1550
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