DRIVETRAIN COMPONENTS
Transmission
Page 14-12
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
14
3. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
4.
Gasoline vehicles:
Disconnect the spark plug wires.
See WARNING “To avoid unintentionally start-
ing...” in General Warning, Section 1, Page 1-2.
5. Remove the roll pin from the differential pinion shaft and driveshaft universal joint.
See following NOTE.
NOTE:
Use a 1/4-inch roll pin punch to drive-out the roll pin.
6. Slide the driveshaft forward on the transmission to release the driveshaft from the differential pinion
shaft. Then slide the driveshaft toward the rear and off the transmission shaft.
REAR DRIVESHAFT INSTALLATION
See General Warning, Section 1, Page 1-1.
1. Apply a light coat of anti-seize on the splined shaft of the differential.
2. Slide the universal joint of the driveshaft (with grease fitting) onto the splined transmission shaft.
3. Slide the differential pinion shaft into driveshaft universal joint. Align the roll pin holes in the driveshaft
with the pin holes in the differential pinion shaft.
4. Drive a new roll pin into the differential pinion shaft and the driveshaft universal joint coupling.
See fol-
lowing NOTE.
NOTE:
The roll pin should be slightly below the surface on both sides of the coupling.
Use a 1/4-inch roll pin punch to drive the roll pin into place.
5.
Gasoline vehicles:
Connect the spark plug wires.
6. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
TRANSMISSION
TRANSMISSION REMOVAL
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle in
NEUTRAL. Chock the wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3.
Gasoline vehicles:
Disconnect the spark plug wires.
See WARNING “To avoid unintentionally start-
ing...” in General Warning, Section 1, Page 1-2.
4. Remove the outer clutch cover.
See
Clutch Outer Cover Removal on page 13b-39 (gasoline vehi-
cles) or Clutch Outer Cover Removal on page 13c-35 (diesel vehicles).
5. Remove the drive belt.
See Drive Belt Removal on page 13b-31 (gasoline vehicles) or Drive Belt
Removal on page 13c-28 (diesel vehicles).
6. Remove the drive clutch.
See Drive Clutch Removal on page 13b-31 (gasoline vehicles) or Drive
Clutch Removal on page 13c-29 (diesel vehicles).
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