DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
Fuel System
Page 13c-12
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
13C
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DANGER
• Diesel fuel! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area.
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WARNING
• Clean up spilled fuel. Keep sparks and flames away from the vehicle and service area. Failure
to heed this warning could result in an explosion or fire, resulting in severe personal injury or
death.
5. Disconnect and securely plug the top (outlet) hose (3) from the fuel pump (9)
(Figure 13c-8,
Page 13c-8)
.
See previous DANGER and WARNING.
6. Disconnect and securely plug the bottom (inlet) hose (2) from the fuel pump.
7. Remove the ground lug bolt from the left side of the fuel pump bracket
(Figure 13c-8, Page 13c-8)
.
See
following NOTE.
NOTE:
The mounting bolts are two different sizes. Note the differences and where they are located.
8. Remove the flange-head bolt from the right side of the fuel pump bracket and remove the fuel pump.
Fuel Pump Installation
See General Warning, Section 1, Page 1-1.
1. Position a new fuel pump between the fuel filters
(Figure 13c-8, Page 13c-8)
.
2. Loosely secure a new flange-head bolt to the right side of the fuel pump bracket.
3. Loosely secure the ground terminal from the fuel pump coil to the left side of the fuel pump bracket with
a hex-head bolt.
4. Tighten the right side flange-head bolt to 21 ft-lb (28 N·m).
5. Tighten the left side hex-head bolt to 48 in-lb (5 N·m).
6. Secure the bottom (inlet) hose (2) to the bottom port of the fuel pump (9)
(Figure 13c-8, Page 13c-8)
.
7. Secure the top (outlet) hose (3) to the top port of the fuel pump.
8. Connect the white/black wire connector to the wire harness.
FUEL LEVEL SENDING UNIT
See General Warning, Section 1, Page 1-1.
Fuel Level Sending Unit Removal
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WARNING
• Do not use electrically powered tools to remove or install the fuel level sending unit. Failure to
heed this warning could result in a fire or explosion.
ý
DANGER
• Diesel fuel! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area.
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