ELECTRICAL COMPONENTS: HONDA POWERED GASOLINE VEHICLES
Battery
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Page 12b-15
12B
Wire Harness Diode Installation
1. Slide a piece of heatshrink tubing over one of the wire ends where the diode will be attached.
2. Install the new diode using in-line wire splicing connectors. Make sure to observe polarity and place the
side of the diode with the white stripe on the wire that was marked when the diode was removed.
3. Slide the heatshrink tubing over the diode and ensure that it will, after being activated, adequately cover
the uninsulated diode leads.
4. Activate the heatshrink by carefully applying heat to the tubing.
5. Bundle the wires into the plastic wire conduit and replace any wire ties that were removed when the wires
were traced.
6. Restore the wire harness routing to the original routing and secure the harness with wire ties as required.
7. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
BATTERY
See General Warning, Section 1, Page 1-1.
ý
DANGER
• Due to the danger of an exploding battery, wear a full face shield and rubber gloves when
working around a battery.
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or using in an enclosed space. Wear a full face shield
and rubber gloves when working on or near batteries. For added protection, cover top of the
battery when servicing the vehicle.
• Battery – Poison! Contains acid! Causes severe burns! Avoid contact with skin, eyes, or
clothing.
- External: Flush with water. Call a physician immediately.
- Internal: Drink large quantities of milk or water. Follow with milk of magnesia or vegetable
oil. Call a physician immediately.
- Eyes: Flush with water for 15 minutes. Call a physician immediately.
GENERAL INFORMATION
See preceding DANGER statement.
Gasoline vehicles are equipped with 12-volt, low-maintenance batteries. When changing a 12-volt battery in
any gasoline-powered vehicle, the same size battery with adequate amperage ratings should be used as a
replacement.
The manufacturer recommends a group 70, side-post battery (CCI P/N 1012328), with a 650 cranking amp
rating at 32 °F (0 °C), 500 CCA at 0 °F (-17.8 °C) and a reserve capacity of at least 105 minutes. The group
70 classification indicates battery size: 8-1/4 inches W x 6-1/2 inches D x 7-1/4 inches H (21.0 cm W x 16.5cm
D x 18.4 cm H). It is important to use the proper size to ensure that the battery clamp will fit correctly.
Testing the Battery
See Test Procedure 1, Section 11b, Page 11b-9.
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