Club Car IntelliTach XRT 1550, Руководство по техническому обслуживанию и ремонту

Страница: 465 / 564

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES Clutches
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual Page 13c-35
13C
Driven Clutch Assembly
1. Place the fixed sheave (5) onto the spring compression base and note the location of the X so that the
X on the moveable sheave (4) can be aligned correctly (Figure 13c-34, Page 13c-34) .
2. Place the moveable sheave (4) onto the fixed sheave (5) and align the X’s on both components.
3. Place the spring (3), cup (2), and snap ring (1) onto the clutch.
4. Place the spring compression collar onto the cup (Figure 13c-33, Page 13c-33) .
5. Tighten the spring compression nut just enough to enable the snap ring to be installed.
6. Use the snap ring pliers to install snap ring.
Driven Clutch Installation
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle in
NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Install the driven clutch assembly on the transmission splined shaft.
4. Install the mounting washer and retaining bolt. Tighten the hardware to 39 ft-lb (53 N·m).
5. Install the drive belt as instructed. See Drive Belt Installation on page 13c-29.
6. Install the clutch outer cover and tighten the screws to 72 in-lb (8 N·m).
7. Install the top air filter hose on the filter canister.
NOTE: Ensure the hose is fully seated and the clamp is properly located and tightened.
8. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
9. Drive the vehicle and check for proper operation.
CLUTCH COVER
Clutch Outer Cover Removal
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle is
in NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-2.
3. Remove the top air filter hose from the filter canister.
4. Remove the self-threading screws and remove the clutch outer cover.
Clutch Outer Cover Installation
1. Align the mounting holes in the clutch outer cover with the mounting holes in the clutch inner cover.
2. Install the screws and tighten the hardware to 72 in-lb (8 N·m).
3. Install the top air filter hose on the filter canister.
4. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305). See following NOTE.
NOTE: Ensure the hose clamp is tightly installed and positioned between the filter canister and canister
port bead.