BODY AND TRIM
Front Body Repair
Page 4-2
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
4
Seat Cleaning, Continued:
CAUT ION
• To prevent damage to the vehicle when removing difficult stains or heavy soiling, remove the
seat from the vehicle first.
FRONT BODY REPAIR
See General Warning, Section 1, Page 1-1.
LIGHT SCRATCHES
1. Clean entire area to be repaired with clean, clear water.
2. Using 1200 grit sandpaper, water-sand entire area of scratch until original scratch is no longer visible,
either with finishing sander or wet sanding block. Be sure that sandpaper is centered on sanding pad.
Continue to flush with water while sanding, to increase sandpaper life and keep the sanded surface cool.
Wipe repaired area dry and visually inspect to be sure that the originial scratch has completely disap-
peared.
3. Repeat step 2 using 1500 grit sandpaper until all 1200 grit scratches are removed paying close attention
to edges.
4. Install a wool cutting pad (3M #5711 or equivalent) on buffer and spread approx 1/2 tsp. (2ml) of com-
pound (3M #05955 or equivalent). Buff slowly and steadily over small area so as not to heat surface as
this may cause warping or melting of plastic. Buff sanded area until all sanding scratches have disap-
peared. Use as much buffing compound as necessary to achieve this step. If at any time original
scratches can be seen, repeat steps 2 and 3 as needed. When all 1500 grit scratches have disappeared,
there will be a dull luster over entire area.
5. Install a foam polishing pad (3M #5725 or equivalent) on buffer and repeat step 4 using approx 1/2 tsp.
(2 ml) buffing compound (3M #5933 or equivalent). Buff compound off until scratches have disappeared.
It may be necessary to apply additional compound to achieve this. The result will be an almost-finished
product with a very high luster and very few buffer swirls.
6. Using a clean foam polishing pad (3M #5725 or equivalent) and finish glaze (3M #05937 or equivalent),
apply a slightly smaller amount of material than in steps 4 and 5 and buff to desired gloss.
7. Wipe clean with soft, clean cloth. Any dirt on cloth can mar surface.
ABRASIONS AND HAZE
Abrasions and haze can be greatly minimized by performing steps 5 through 7 above.
LARGE SCRATCHES AND ABRASIONS
Touch-up is not recommended. Replace the entire body part or have it repaired by a professional paint and
body repair shop with experience repairing bodies.
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