RADIATOR AND COOLANT SYSTEM (DIESEL)
Coolant Reservoir
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Page 15-3
15
COOLANT RESERVOIR
See General Warning, Section 1, Page 1-1.
COOLANT RESERVOIR REMOVAL
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL and
chock the rear wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
See General Warning, Section 1, Page 1-1.
3. Raise the hood and remove the reservoir cap.
See following WARNING.
ý
WARNING
• Coolant reservoir and radiator are pressurized. Remove caps slowly to relieve pressure.
• Hot! Coolant system is pressurized. Do not remove radiator cap while engine is hot.
4. Place a large drain pan under the radiator and front differential to collect coolant.
See following NOTE.
NOTE:
Do not remove the drain pan until the reservoir has been replaced and the hoses attached.
5. Turn the drain valve at the radiator counterclockwise, for one and one-half turns only, to drain enough
coolant to empty the reservoir. Once empty, close radiator drain valve.
See following NOTE.
NOTE:
The radiator drain valve does not have a drain STOP position. It can be removed from the radiator
if turned more than one and one-half rotations.
6. From under the instrument panel, release the clamp securing the 5/8 inch hose to the bottom of the res-
ervoir and remove hose
(Figure 15-3, Page 15-3)
.
7. Release the clamps securing the two hoses at top of reservoir and remove hoses.
8. Remove the two bolts securing reservoir to chassis. Access to rear bolt is from under the instrument
panel. Access to the other bolt is between the reservoir and fender.
9. Lift up rear of reservoir to clear mounting tab of chassis and pull reservoir forward and up to remove.
Figure 15-3 Reservoir Hoses And Mounting Points
Clamps
Mounting
Points
5/8” Hose
and Clamp
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