BODY AND TRIM
Front Body Components
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Page 4-5
4
3. Grab inside front corner of outboard end of the center cowl panel and firmly pull up to disengage one of
the outboard body trim clips. Repeat for other side.
4. Lift up firmly on the front edge of the center cowl panel to disengage the two center body trim clips.
5. Rotate front edge upward and lift off the entire center cowl panel to disengage the Tuflok fasteners and
the rear tabs of the panel out of the slots in the instrument panel structural support.
CENTER COWL PANEL INSTALLATION
1. Position the center cowl panel to the vehicle, making sure that the rear tabs of the panel engage the slots
in the instrument panel structural support. Make sure that the tabs on the ends of the center cowl panel
engage the slots in the tops of the side cowl panels.
2. Position and secure the center cowl panel to the instrument panel structural support by pressing down
firmly and directly over the four metal body trim clips on the underside of the panel.
3. Install four Tuflok plastic locking fasteners along the trailing edge of the center cowl panel to secure the
panel to the instrument panel structural support.
4. Replace, lower and secure hood.
See Hood Installation on page 4-4.
SIDE COWL PANEL (FENDER) REMOVAL
1. Remove Roll-over Protective Structure (ROPS).
See ROPS Removal on page 4-7.
2. Remove hood.
See Hood Removal on page 4-4.
3. Remove center cowl panel.
See Center Cowl Panel Removal on page 4-4.
4. Disengage the three tabs securing the top of the side cowl panel from the three slots in the under-hood,
inner structure of the fender flare.
5. Reach under the side of the fender flare and use thumb pressure on the three lower side-retaining tabs
while pulling upward on the front outboard edge of the side cowl panel to disengage the three lower side-
retaining tabs from the fender flare.
6. Lift up on the front of the side cowl panel enough to disengage the rear side tab from the slot in the front
side of the instrument panel.
7. Twist the front outside edge of the side cowl panel up, out and away from the centerline of the vehicle.
This will disengage the fender from the ROPS cowl support and the fender-retaining notch in the instru-
ment panel structural support.
8. Remove side cowl panel from vehicle.
SIDE COWL PANEL (FENDER) INSTALLATION
1. Position the side cowl panel to the vehicle.
2. Insert the top rear, inside corner down and into the space between the ROPS cowl support and the
fender-retaining notch in the instrument panel structural support. Ensure that the top rear, inside corner
of the side cowl panel is engaged in the fender-retaining notch in the instrument panel structural support
and that the ROPS cowl support passes through the ROPS cowl support clearance hole in the side cowl
panel.
3. Rotate the side cowl panel down and over the ROPS cowl support until it is down and in place.
4. Grip the front leading edge of the side cowl panel and twist it towards the center of the vehicle and guide
the rear side tab of the side cowl panel into the slot in the front, side of the instrument panel.
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