Connecting
5.2 Additional rules and regulations for the operation of the ET 200AL with fail-safe modules
Distributed I/O system
36
System Manual, 08/2021, A5E31861578-AJ
5.2.2
Requirements for sensors and actuators for fail-safe modules
General requirements for sensors and actuators
Note the following important warning regarding safety-related use of sensors and actuators:
WARNING
Note that instrumentation with sensors and actuators bears a considerable
safety
responsibility
. Also bear in mind that sensors and actuators generally do not have proof-
test intervals of 20 years as defined in IEC 61508:2010 without considerable loss of safety.
The probability of hazardous faults and the rate of hazardous faults of safety functions must
comply with an SIL-defined high limit. A listing of values achieved by F-modules in the
technical specifications of the F-modules is available under "Fail-safe performance
characteristics".
To achieve the required safety class, suitably qualified sensors and actuators are necessary.
Additional sensor requirements
General rule: To achieve SIL3/Cat. 3/PLe, a single-channel sensor is adequate. However, to
achieve SIL3/Cat. 3/PLe with a single-channel sensor, the sensor itself must be SIL3/Cat. 3/PLe-
capable; otherwise the sensor must be connected by two channels to achieve this safety
level.
To achieve SIL3/Cat. 4/PLe, sensors must be connected by two channels.
WARNING
In the case of fail-safe input modules, the value "0" is output to the F-CPU after detection of
faults. You therefore need to make sure that the sensors are implemented in such a way as
to ensure the reliable reaction of the safety program when the sensor is in the "0" state.
Example: In its safety program, an EMERGENCY-STOP sensor must achieve the shutdown of
the relevant actuator when it is in the "0" state (EMERGENCY-STOP button pressed).
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