SEW-Eurodrive MOVIDRIVE compact MCH41A System Manual Download Page 20

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System Manual – MOVIDRIVE® compact Drive Inverters

Application modules for MOVIDRIVE® compact

System Description

Use

The following illustration shows an example of how the various SEW application mod-
ules are used in a high-bay warehouse.

1. Hoist: table positioning

2. Travel axis: absolute or bus positioning

3. Rotary distributor: Modulo positioning

04008AXX

Figure 6: Application in a high-bay warehouse

Summary of Contents for MOVIDRIVE compact MCH41A

Page 1: ...Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services MOVIDRIVE compact System Manual EA410000 Edition 11 2006 11493410 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...rawings 28 3 Parameters 101 4 Project Planning 182 5 Serial Communication 261 6 Structure of the Safety Notes 262 7 Safety Notes 263 8 Unit Design 266 9 Installation 278 10 Startup 327 11 Operation 39...

Page 4: ...KG11A 69 2 13 DC 5 V encoder supply type DWI11A 70 2 14 Braking resistors type BW BW T BW P 71 2 15 Line choke type ND 79 2 16 Line filter NF 81 2 17 Output choke HD 83 2 18 Output filter HF 84 2 19 P...

Page 5: ...8 1 Unit designation nameplates and scope of delivery 266 8 2 Size 1 MCF MCV MCS4_A 268 8 3 Size 2 MCF MCV MCS4_A 269 8 4 Size 3 MCF MCV MCS4_A 270 8 5 Size 4 MCF MCV MCS4_A 271 8 6 Size 5 MCF MCV MCS...

Page 6: ...Starting the inverter with PROFIBUS DP MC_41A 349 10 8 Starting up the inverter with INTERBUS MCH42A 364 11 Operation 392 11 1 Operating displays for MC_40A without fieldbus 392 11 2 Operating displa...

Page 7: ...rview Power components 59831AEN Figure 1 System overview of the power components for MOVIDRIVE compact MC_4_A 3 x AC 380 500 V 3 x AC 200 240 V MOVIDRIVE MC_40 41 42A 5_3 compact MOVIDRIVE MC_40 41 42...

Page 8: ...of the communication components for MOVIDRIVE compact MC_4_A MOVIDRIVE compact application version for using Electronic cam Internal synchronous operation or the application modules MOVITOOLS operati...

Page 9: ...face or binary inputs Set point selection via INTERBUS LWL FO interface Unit versions MOVIDRIVE compact drive inverters are each available in two versions namely the standard version and the applicati...

Page 10: ...andard IPOSplus enables you to control se quences of motion directly in the inverter close to the machine This way load is taken off the higher level controller and modular concepts can be implemented...

Page 11: ...kW 37 kW AC 60 A 0300 503 4 0300 503 4 0300 503 4 0300 503 4 37 kW 45 kW AC 73 A 0370 503 4 0370 503 4 0370 503 4 0370 503 4 4 page 37 45 kW 55 kW AC 89 A 0450 503 4 0450 503 4 0450 503 4 0450 503 4...

Page 12: ...14 15 16 17 PE L1 L2 L3 8 8 7 9 X4 X10 X10 X3 UZ PE U V W 1 5 6 9 LED V1 LED PROFIBUS DP RUN LED PROFIBUS DP BUS FAULT GND AGND GND X2 Input protection switch DC link Brake chopper Inverter Rectifier...

Page 13: ...ting diagnostics and data backup even when the supply system is switched off Removable connection unit and with MOVIDRIVE compact MCH4_A separable electronics terminals Separable power terminals for...

Page 14: ...r jerk free speed changes Programmable input characteristic curve for flexible setpoint processing Six bipolar fixed setpoints that can be combined with external setpoints and motor potentiometer func...

Page 15: ...friendly cam editor assists you during startup You also have the option of import ing existing cam data You can also set application specific parameters for the engage ment and disengagement phases us...

Page 16: ...h resolution speed measurement is required for optimum operation of the electronic cam The encoders installed as standard in CT CV and DS CM motors fulfill these re quirements SEW EURODRIVE recommends...

Page 17: ...operation cannot be implemented with MOVIDRIVE compact MCV MCH in VFC and VFC n CRTL operating modes MOVIDRIVE compact MCF Internal synchronous operation is only available in parameter set 1 Motors an...

Page 18: ...r internal synchronous operation Ex truder material must be cut to length The saw receives a start signal and synchronizes with the material During the sawing process the saw moves synchronously with...

Page 19: ...hine control and decentralized concepts are easier to implement The advantages at a glance Wide range of functions User friendly user interface You only have to enter the parameters needed for the app...

Page 20: ...escription Use The following illustration shows an example of how the various SEW application mod ules are used in a high bay warehouse 1 Hoist table positioning 2 Travel axis absolute or bus position...

Page 21: ...virtual terminals fieldbus system bus These ap plication modules come with the following features Up to 32 table positions can be defined and selected The travel speed can be selected for each positi...

Page 22: ...or high bay warehouses or heavy trol leys In this application module the movement records are also managed in the PLC and specified via the fieldbus or system bus No motor encoder is required The abso...

Page 23: ...ioning with fixed direction of rotation The position axis is represented on a numbered circle from 0 to 360 to meet these requirements The actual position is always in this range The modulo positionin...

Page 24: ...iameter Automatic calculation of the speed dependent friction factors via a teach in run Winding characteristics to prevent the winding material from becoming loose Binary selection of 4 different win...

Page 25: ...ined Positioning mode Automatic operation DriveSync via fieldbus The DriveSync via fieldbus application module makes it possible to implement convey or systems and machinery with drives that have to m...

Page 26: ...s connection is used the content of the send object can be adjusted Time or position related sequence of motion for synchronization processes The startup cycle process can also be started with interru...

Page 27: ...for drive diagnostics IPOSplus compiler provides a user friendly way of writing programs for applications in a high level language The assembler enables you to write programs directly on the machine T...

Page 28: ...ate requirements for CE marking of the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EEC MOVIDRIVE compact drive inverters size 1 and 2 are equipped with a...

Page 29: ...No radio interference suppression Supply voltage 5 AC 380 500 V 2 AC 200 240 V Recom mended motor power 0055 5 5 kW Version A Series and variants 40 without fieldbus 41 with PROFIBUS DP 42 with INTER...

Page 30: ...temperature1 L 1 In case of long term storage the unit must be connected to the mains voltage for at least 5 minutes every two years otherwise the unit s service life may be reduced 25 C 70 C EN 6072...

Page 31: ...output current1 IN when Vmains 3 AC 400 V AC 4 A AC 5 5 A AC 7 A AC 9 5 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity utilization Internal current limitati...

Page 32: ...ing mode fPWM 8 kHz Continuous output current 100 IN ID AC 4 A AC 5 5 A AC 7 A AC 9 5 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0015 5A3 4 00 0022 5A3 4 00 00...

Page 33: ...0 V AC 12 5 A AC 16 A AC 24 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 M...

Page 34: ...r MCF4_A CFC operating mode fPWM 8 kHz Continuous output current 100 IN ID AC 12 5 A AC 16 A AC 24 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0055 5A3 4 00 007...

Page 35: ...V AC 32 A AC 46 A AC 60 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minim...

Page 36: ...CFC operating mode fPWM 8 kHz Continuous output current 100 IN ID AC 32 A AC 46 A AC 60 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0150 503 4 00 0220 503 4 00...

Page 37: ...C 89 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brakin...

Page 38: ...motor power MCF4_A CFC operating mode fPWM 8 kHz Continuous output current 100 IN ID AC 73 A AC 89 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0370 503 4 00 045...

Page 39: ...C 400 V AC 105 A AC 130 A Current limitation Imax Motor and regenerative 150 IN duration depending on capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum p...

Page 40: ...mmended motor power MCF4_A CFC operating mode fPWM 8 kHz Continuous output current 100 IN ID AC 105 A AC 130 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0550 50...

Page 41: ...0 240 V 2 7 kVA 3 4 kVA 5 8 kVA Rated output current IN when Vmains 3 AC 230 V AC 7 3 A AC 8 6 A AC 14 5 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity uti...

Page 42: ...kHz Continuous output current 100 IN ID AC 7 3 A AC 8 6 A AC 14 5 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part nu...

Page 43: ...ated output current IN when Vmains 3 AC 230 V AC 22 A AC 29 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity utilization Internal current limitation Imax 0 15...

Page 44: ...ing mode fPWM 8 kHz Continuous output current 100 IN ID AC 22 A AC 29 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0055 2A3 4 00 0075 2A3 4 00 Part number MCS40A...

Page 45: ...tput current IN when Vmains 3 AC 230 V AC 42 A AC 54 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity utilization Internal current limitation Imax 0 150 can b...

Page 46: ...ng mode fPWM 8 kHz Continuous output current 100 IN ID AC 42 A AC 54 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0110 203 4 00 0150 203 4 00 Part number MCS40A...

Page 47: ...output current IN when Vmains 3 AC 230 V AC 80 A AC 95 A Current limitation Imax Motor and regenerative 150 IN duration depending on the capacity utilization Internal current limitation Imax 0 150 ca...

Page 48: ...g mode fPWM 8 kHz Continuous output current 100 IN ID AC 80 A AC 95 A Recommended motor power section CFC motor selection MCS4_A standard version SERVO 0220 203 4 00 0300 203 4 00 Part number MCS40A w...

Page 49: ...V MCS41A X10 2 and X10 4 inactive for MCF41A Version with PROFIBUS DP interface No analog setpoint input n1 AI11 AI12 available for MCF41A setpoint selection only via PROFIBUS DP interface Protocol va...

Page 50: ...sion technology to ISO 11898 max 64 stations terminating resistor 120 can be activated using DIP switch Input motor encoder 1 X15 Not for MCF4_A Incremental encoder for MCV4_A Permitted encoder types...

Page 51: ...12 DI DI 2 DI 4 DCOM DGND DO 2 DB DGND REF1 REF2 SC11 SC12 DI DI 2 DI 4 DCOM DGND DO 2 DB DGND AI11 AI12 AI21 AGND DI 1 DI 3 DI 5 VO24 DO 1 C DO 1 NO DO 1 NC VI24 AI11 AI12 AI21 AGND DI 1 DI 3 DI 5 VO...

Page 52: ...10 MCF40A MCF41A REF1 REF2 SC11 SC12 DI DI 2 DI 4 DCOM DGND DO 2 DB DGND REF1 SC11 SC12 DI DI 2 DI 4 DCOM DGND DO 2 DB DGND AI11 AI12 AI21 AGND DI 1 DI 3 DI 5 VO24 DO 1 C DO 1 NO DO 1 NC VI24 AI21 AGN...

Page 53: ...kBaud and 2 MBaud can be selected via DIP switch 4 F SMA connectors 2 remote bus input and 2 remote bus output Valid for all versions Voltage supply X10 1 for setpoint input X10 6 REF1 DC 10 V 5 0 Im...

Page 54: ...max 64 stations terminating resistor 120 can be activated using DIP switch Input motor encoder 1 X15 Permitted encoder types Hiperface encoder sin cos encoder AC 1 VSS TTL sensor Encoder power supply...

Page 55: ...control unit V1 X14 Encoder I O X15 Encoder IN X10 X11 X12 Remote IN X30 IN Remote IN X31 OUT Remote OUT X32 IN Remote OUT X33 OUT 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 U L CC BA RD...

Page 56: ...ize 1 0015 0040 5A3 and 0015 0037 2A3 59816AXX All dimensions in mm Power shield clamp Unit dimensions including connected power terminals 82 54 85 105 6 300 314 MCF MCV MCS 155 MCH 161 343 NOTE Leave...

Page 57: ...Drawings Dimension drawing for size 2 0055 0110 5A3 and 0055 0075 2A3 59817AXX All dimensions in mm Power shield clamp 130 105 MCF MCV MCS 207 300 315 335 6 5 32 120 MCH 213 NOTE Leave at least 100 mm...

Page 58: ...sion drawing for size 3 0150 0300 503 and 0110 0150 203 59818AXX All dimensions in mm 465 445 7 105 200 173 MCF MCV MCS 227 MCH 233 NOTE Leave at least 100 mm clearance above and below the unit to ens...

Page 59: ...and Dimension Drawings Dimension drawing for size 4 0370 0450 503 and 0220 0300 203 59819AXX All dimensions in mm 522 502 140 7 280 160 MCF MCV MCS 227 MCH 233 NOTE Leave at least 100 mm clearance abo...

Page 60: ...9820AXX All dimensions in mm 610 590 140 7 280 160 330 NOTE Provide at least 100 mm clearance above and below the unit There is no need for clearance at the sides You can line up the units directly ne...

Page 61: ...is system manual can be ordered from SEW EURODRIVE MOVIDRIVE MDR60A supplies the DC link circuit of the connected MOVIDRIVE drive inverter with electrical power from the supply system in motor operati...

Page 62: ...x 60 C 0 C 40 C IN reduction 3 IN per K to max 55 C Climate class EN 60721 3 3 class 3K3 Storage temperature1 L 1 In case of long term storage the unit must be connected to the mains voltage for at le...

Page 63: ...m3 h 700 m3 h Connection for power terminals X1 X2 L1 L2 L3 for size 6 Permitted tightening torque Permitted cable cross section M6 screw with washer 3 5 Nm 25 mm2 AWG4 M10 terminal studs 14 Nm 70 mm...

Page 64: ...r ance at the sides You can line up the units directly next to one another With sizes 4 and 6 do not install any components that are sensitive to high temperatures within 300 mm of the top of the unit...

Page 65: ...of 5 m They can also be cut to length by the customer for connecting several units The lugs for connection to the regenerative power supply unit and an inverter are supplied with the cable set Use com...

Page 66: ...er can contain up to 800 program lines User friendly and comprehensive control options for the inverter Extensive options for communication via system bus SBus RS 485 RS 232 and fieldbus direct commun...

Page 67: ...d status Status of binary inputs and outputs Query error memory and error reset Option to display and set the operating parameters and service parameters Data backup and transfer of parameter sets to...

Page 68: ...1B USS21A and USB11A options are plugged into the same inverter slot TERMINAL and therefore cannot be used at the same time RS232 interface To connect a PC to the MOVIDRIVE option USS21A use a commerc...

Page 69: ...type USB A B CD ROM with drivers and MOVITOOLS The USB11A interface adapter supports USB 1 1 and USB 2 0 The scope of delivery for the USB11A does not include DKG11A connection cable length 3 m part n...

Page 70: ...V encoder power supply may not be connected directly to the encoder inputs X14 and X15 This would cause irreparable damage to the en coder Recommendation Use prefabricated cables from SEW for the enc...

Page 71: ...relay with trip characteristics of trip class 10 or 10A in accordance with EN 60947 4 1 Set the trip current to the value IF following tables Do not use electronic or electromagnetic fuses because th...

Page 72: ...820 133 4 1 820 417 1 Cont braking power 100 cdf Load capacity 50 cdf1 at 25 cdf 12 cdf 6 cdf 1 cdf cyclic duration factor of the braking resistor based on a cycle duration TD 120 s 0 45 kW 0 60 kW 0...

Page 73: ...cooling KS self cooling For MOVIDRIVE 0055 0075 0110 1 cdf cyclic duration factor of the braking resistor based on a cycle duration TD 120 s 2 Physical power limit due to DC link voltage and resistan...

Page 74: ...W 10 kW 17 kW 30 kW 45 kW 76 kW 13 5 kW 23 kW 40 kW 61 kW 102 kW 18 kW 30 6 kW 54 kW 81 kW 136 8 kW Observe the regenerative power limit of the inverter 150 of the recommended motor power Technical Da...

Page 75: ...e U 20 C 40 C Type of cooling KS self cooling For MOVIDRIVE 0015 0022 0015 0037 2 parallel with 01103 3 When connected in parallel the load capacity and trip current are doubled Braking resistor type...

Page 76: ...8 BW018 035 T 2 295 270 490 270 380 10 5 9 0 BW018 075 T 2 595 270 490 570 380 10 5 18 5 BW027 006 3 486 120 92 430 64 6 5 PG11 2 2 BW027 012 3 486 120 185 426 150 6 5 PG11 4 3 BW039 003 3 286 120 92...

Page 77: ...g rail attachment HS001 part number 822 194 4 is available from SEW EURODRIVE as an accessory for mounting the touch guard on a mounting rail Touch guard BS003 BS005 Part number 813 151 1 813 152 X fo...

Page 78: ...BW072 005 BW100 005 under MOVIDRIVE size 1 400 500 V units 0015 0040 230 V units 0015 0037 The resistor is inserted into the heat sink and attached using the screws supplied M4 20 Dimension drawing 1...

Page 79: ...1 mH 0 2 mH 0 1 mH 0 1 mH 0 1 mH 0 03 mH Ambient temperature U 25 C 45 C Enclosure IP 00 EN 60529 Connections Terminal strips 4 mm2 AWG12 Terminal strips 2 5 mm2 10 mm2 AWG13 AWG8 Terminal blocks 10...

Page 80: ...line chokes ND150 ND200 B a c c b C A All dimensions in mm Line choke type Main dimensions Mounting dimensions Hole dimension Weight A B C a b c kg ND020 013 85 60 120 50 31 42 5 10 0 5 ND030 023 ND04...

Page 81: ...m2 AWG 8 M5 M6 stud 1 8 Nm Assignment to AC 400 500 V units 5_3 Rated operation 100 0015 0040 0055 0075 0110 0150 0220 Increased power 125 0015 0030 0040 0055 0075 0110 0150 Assignment to AC 230 V uni...

Page 82: ...t Input All dimensions in mm Line filter type Main dimensions Mounting dimensions Hole dimension PE connection Weight A B C a b c kg NF009 503 55 195 80 20 180 5 5 M5 0 8 NF014 503 225 210 0 9 NF018 5...

Page 83: ...chokes The output chokes are assigned to the motor cables using the cable cross sections Consequently there is no separate assignment table for AC 230 V units Dimension drawing for HD All dimensions i...

Page 84: ...at IN PV 35 W 55 W 65 W 90 W 115 W Interference emission via unshielded motor cable According to class B limit to EN 55011 and EN 55014 complies with EN 50081 parts 1 and 2 Ambient temperature U 0 C...

Page 85: ...Vmains 3 AC 400 V Rated through current3 IN 500 V at Vmains 3 AC 500 V AC 16 A AC 13 A AC 23 A AC 19 A AC 33 A AC 26 A AC 47 A AC 38 A AC 90 A AC 72 A Rated operation 100 3 0075 0110 0150 03004 0220 0...

Page 86: ...ances1 1 There is no need for clearance at the sides You can line up the units next to one another A B C a b c Above Below HF008 015 022 030 503 80 286 176 265 7 100 100 HF040 055 075 503 135 296 216...

Page 87: ...dimensions in mm 58996AXX Figure 24 Dimension drawing for HF 403 output filter Type Main dimensions Mounting dimensions Hole dimension Ventilation clearances Standard mounting position Horizontal moun...

Page 88: ...of the MCV basic unit or to X2 Encoder of the 5 V encoder supply type DWI11A 1 Cable sets for DC link connection MDR MCF MCV MCS MCH Description SEW EURODRIVE strongly recommends using the cable sets...

Page 89: ...6 mm2 3 1 5 mm2 199 195 7 CM BR SB56 4 10 mm2 199 187 6 CM SM59 4 10 mm2 3 1 5 mm2 199 197 3 CM BR SB59 Number of cores and line cross section Part number Installation type For motor 4 1 5 mm2 1 333...

Page 90: ...m2 199 558 8 CM SM59 4 10 mm2 3 1 5 mm2 199 208 2 CM BR SB59 Number of cores and line cross section Part number Installation type For motor 4 1 5 mm2 590 454 4 Fixed installation DS56 SM11 4 1 5 mm2 2...

Page 91: ...56047AXX Connection cable connector connector for fixed installation 56051AXX Extension connection cable connector connector for fixed installation 56048AXX Connection cable connector connector for ca...

Page 92: ...R EV2R EH1R DT E DV E eDT eDV DR DZ DX ES1T ES2T EV1T EV2T EH1T X2 DWI11A TTL 5V X15 MCV TTL Sin Cos 1 5 6 9 5 1 9 6 X2 Encoder X1 MOVIDRIVE DWI11A DT E DV E eDT eDV DR DZ DX ES1C ES2C EV1C EH1C EV2C...

Page 93: ...and DX motors Cable to connect single ended HTL encoders ES1C ES2C EV1C EV2C EH1C with terminal box connection on the motor side to DT E DV E eDT eDV DR DZ and DX motors 56132AXX Type Installation Pa...

Page 94: ...on the motor side DT E DV E eDT eDV DR DZ or DX motors to DC 5 V encoder power supply type DWI11A Cable to connect the DC 5 V encoder power supply type DWI11A via plug connector 56132AXX Type Install...

Page 95: ...the mo tor side to DS CM CMD or CMP motors 60072AXX DS CM RH1M RH1L CM RH1M RH1L DS RH1M RH1L X15 MCS RH1M L 199 487 5 199 319 4 RH1M L 199 542 1 199 541 3 X15 MCS RH1M L 199 589 8 199 590 1 X15 MCS R...

Page 96: ...otors Cable to connect resolvers RH1M RH1L with terminal box connection on the motor side to CM and DS motors 56139AXX Type Installation Part number MCS X15 DS CM motors with RH1M RH1L 56051AXX 199 54...

Page 97: ...V DT E DV E CT CV DZ or DX motors 60070AXX 9 8 1 15 DS CM DT E DV E CT CV DZ DX AS0H AS1H AS3H AS4H ES0H ES1H ES3H ES4H AV1H CM AS1H ES1H X15 MCH Hiperface Hiperface 199 539 1 199 540 5 X15 MCH Hiperf...

Page 98: ...to DS CM DT DV DT E DV E CT CV DZ or DX motors Cable to connect HIPERFACE encoders AS1H ES1H with terminal box connection on the motor side to CM motors 56136AXX Type Installation Part number MCH X15...

Page 99: ...via encoder terminal strip 60071AXX 1 5 6 9 5 1 9 6 EV1S EV1R EV1T X2 Encoder X1 MOVIDRIVE DWI11A X14 MCV MCS TTL Sin Cos 815 354 X X14 MCV MCS X14 MCV MCS 815 355 8 X2 DWI11A TTL 5V 198 829 8 198 82...

Page 100: ...al DC 5 V TTL sensor to the DC 5 V encoder power supply type DWI11A via encoder terminal strip Cable to connect a master slave connection 56132AXX Type Installation Part number DC 5 V TTL sensor DWI11...

Page 101: ...OSplus You can download the latest version of the MOVITOOLS program from the SEW homepage www sew eurodrive de 3 1 Menu structure DBG11B 02407AEN Figure 25 Structure of the DBG11B menu 1st Menu level...

Page 102: ...g state 012 Error status 013 Current parameter set 014 Heat sink temperature 015 Hours of operation 016 Enable hours 017 Work 02x Analog setpoints 020 021 Analog input AI1 AI2 022 External current lim...

Page 103: ...offset 10 0 10 V 114 AI1 speed offset 5000 0 5000 1 min 115 Filter setpoint 0 5 100 ms 0 OFF 12x Analog inputs option 120 AI2 operating mode optional NO FUNCTION 13x 14x Speed ramps 1 2 130 140 Ramp...

Page 104: ...1 2 300 310 Start stop speed 1 2 0 150 1 min 301 311 Minimum speed 1 2 0 15 5500 1 min 302 312 Maximum speed 1 2 0 1500 5500 1 min 303 313 Current limit 1 2 0 150 IN 304 Torque limit 0 150 32x 33x Mo...

Page 105: ...50x Speed monitoring 500 502 Speed monitoring 1 2 OFF MOTOR REGENERATIVE MOT REGEN MODE 501 503 Delay time 1 2 0 1 10 s 504 Encoder monitoring motor YES NO 505 Synchronous encoder monitoring YES NO 52...

Page 106: ...dth 1 2 0 300 1 min 75x Master slave function 750 Slave setpoint MASTER SLAVE OFF 751 Scaling slave setpoint 10 0 1 10 8xx Unit functions 80x Setup 800 User menu ON OFF only in DBG11B 801 Language Dep...

Page 107: ...1 Setpoint description PO2 SPEED 872 Setpoint description PO3 NO FUNCTION 873 Actual value description PI1 STATUS WORD 1 874 Actual value description PI2 SPEED 875 Actual value description PI3 OUTPUT...

Page 108: ...933 Jerk time 0 005 2 s 94x IPOS encoder 940 IPOS variables edit ON OFF only in DBG11B 941 Source actual position Motor encoder X15 Ext encoder X14 942 Encoder factor numerator 1 32 767 943 Encoder f...

Page 109: ...nto 10 groups The parameter names correspond to their representation in the SHELL PC program The factory setting is indicated by underline Symbols The following symbols explain the parameters These pa...

Page 110: ...ut frequency of the inverter P003 Actual position Unit Inc 4 096 increments motor revolution Position of the drive with correct sign in increments ranging from 0 231 1 Inc with encoder connection With...

Page 111: ...Parameter set 1 or 2 P014 Heat sink temperature Unit C Heat sink temperature of the inverter in the range 40 C 0 125 C P015 Operating time Unit h Total number of hours for which the inverter has been...

Page 112: ...e current function assignment Output DB00 is always programmed to the brake function Menu selection see P62x Binary outputs basic unit P053 Binary out puts DB00 DO01 DO02 Displays the binary outputs D...

Page 113: ...optimum load distribution of the drive power for run ning gear with multiple axle drive SBUS TP Special solution for sending data in an event controlled manner depen ding touch probe events P079 Devic...

Page 114: ...P815 and P819 and if necessary switch off timeout monitoring by entering 0 s or 650 s P100 Setpoint source This parameter is used to set the setpoint source for the inverter BIPOL FIX SETPT The setpoi...

Page 115: ...f the total is negative or if a fixed setpoint has not been selected nmin applies The direction of rotation is specified using binary inputs See P16x Fixed setpoints 1 FIXEDSETxANALOG1 The value at th...

Page 116: ...put voltage VI of 10 V the setpoint 3000 1 min or nmax is selected With P100 Setpoint source UNIPOL FIXED SETPT only the 1st quadrant can be used negative setpoint selections then produce the setpoint...

Page 117: ...apt the characteristic curve P113 AI1 voltage offset and P114 AI1 speed offset will have no effect Reference 3000 1 min Voltage input with reference 3000 1 min Clicking on P110 AI1 Scaling you can ada...

Page 118: ...is created from an ex pert characteristic curve P113 AI1 Voltage offset Unit V Setting range 10 0 10 V The zero passage of the setpoint characteristic curve can be moved along the UE axis 02162BEN Fig...

Page 119: ...00 ms 0 setpoint filter Off The speed ramp is filtered The filter can be used for dampening stepped setpoint se lections e g from external controllers or interference pulses at the analog input Also a...

Page 120: ...th the expert characteristic curve The speed range is limited by P302 Maximum speed 1 P312 Maximum speed 2 In Figure 32 the P302 Maximum speed 1 4000 1 min is set Setting the maximum speed does not ch...

Page 121: ...ted on the x axis The section below the x axis results in a speed setpoint 0 In case of set direction of rotation CW only speeds in the range 0 nmax will be executed for set direction of rotation CCW...

Page 122: ...ou want to achieve speeds of 1000 4000 1 min with 0 4 20 mA you will have to set 4000 1the expert characteristic curve as follows Set P100 Setpoint source UNIPOL FIX SETPT The direction of rotation is...

Page 123: ...og input AI2 for thermal protection of the drive To activate the moni toring function P530 Sensor type 1 P531 Sensor type 2 will have to be set to the function TF TH sensor P13x P14x Speed ramps 1 2 P...

Page 124: ...range YES NO The ramp limitation limits the smallest ramp time in VFC operating modes P700 Oper ating mode 1 to 100 ms reference n 3000 1 min Settings less than 100 ms are ignored and the ramp time 1...

Page 125: ...change of n 3000 1 min P150 P151 Ramp t3 up down Setting range 0 2 20 50 s The ramp is active if P100 Setpoint source is set to MOTOR POTENTIOMETER or MOTORPOT ANALOG1 and an input terminal programme...

Page 126: ...input terminals If an input terminal is programmed to FIX SETPT SW OV the fixed setpoints of the cur rently inactive parameter set come into effect when this terminal is activated 1 This changeover i...

Page 127: ...of the speed controller P201 Time con stant n controller Setting range 0 10 3000 ms 0 no I component Integration time constant of the speed controller The I component reacts inversely proportionate t...

Page 128: ...o tor develops higher torque when it is enabled This setting can for example prevent the unwanted sagging of hoists when the brake is released This function should only be used in hoists without count...

Page 129: ...ynchronization procedure P241 Synchroniza tion ramp Unit s Setting range 0 2 50 s Value of the acceleration ramp for synchronizing the slave with the master A value of 0 means maximum possible acceler...

Page 130: ...on is only effective in CFC and SERVO operating modes Refer to the Project Planning chapter for detailed information about calculating the setpoint torque Motor selection for asynchronous servomotors...

Page 131: ...otor flows Manual alterations to individual controller parameters are reserved for optimization by special ists P323 P333 Pre magnetization time 1 2 Setting range 0 0 1 2 s Pre magnetization serves to...

Page 132: ...motors sepa rately for both parameter sets The motor protection function may not be used if only one motor is permanently connected to the inverter and the Parameter set changeover function is only u...

Page 133: ...hronous motors For synchronous motors this parameter corresponds to the cycle time of the movement and is used for the function P006 Motor utilization 1 P007 Motor utilization 2 The setting range is 1...

Page 134: ...erly and the reference point and travel positions are defined cor rectly when using this parameter OFF The SEW definition applies P36x Startup Startup only available in the DBG11B keypad P360 Startup...

Page 135: ...P63x Binary outputs option Important The signals are only valid if the inverter has signaled Ready after switch on and there is no error display P40x Speed reference signal Signal if the speed is les...

Page 136: ...SIDE OUTSIDE P42x Speed set point actual value comparison Signal if the speed is equal to or not equal to the setpoint speed P420 Hysteresis Setting range 0 100 300 1 min P421 Deceleration time Settin...

Page 137: ...application and to be able to react in case of impermissible deviations Some of the monitoring functions are available separately in both parameter sets The response to the triggering of the monitori...

Page 138: ...ly detected In case of a defective connection error F08 Speed monitoring will be issued in enabled state unless it was deactivated YES An open circuit between frequency inverter and synchronous encode...

Page 139: ...stage is inhibited and the brake is applied The error message F06 Phase failure is displayed The error response is as fol lows Immediate switch off with inhibit The error can only be remedied by exec...

Page 140: ...12 n22 No Yes DI 5 FIXED SETP SELECT Fixed setpoints of the active parameter set selected Fixed setpoints of the active parameter set selected Yes Yes PARAM SELECT1 Parameter set 1 Parameter set 2 Yes...

Page 141: ...on The BRAKE RELEASED and BRAKE APPLIED signals are intended to be passed on to a master controller Important The binary signals are only valid if the inverter has signaled Ready after switch on and t...

Page 142: ...outside within speed window Speed is within outside speed window P41x SP ACT VAL COMP P422 n nset n nset n nset n nset n nset n nset P42x CURRENT REFERENCE P433 I Iref I Iref I Iref I Iref I Iref I Ir...

Page 143: ...e input of the internal ramp generator SET SPEED 3000 1 min 20 mA Valid setpoint speed output ramp generator or cor recting variable of master controller ACTUAL SPEED 3000 1 min 20 mA Actual speed AO1...

Page 144: ...r than in 0 20 mA The char acteristic curve has an offset of 4 mA and the absolute of P641 Scaling AO1 refers to the value range of 16 mA 01306BEN Figure 45 Characteristic curve of operating mode 0 20...

Page 145: ...is at a standstill and the brake is applied The standstill current can be switched off by CONTROLLER INHIBIT 0 This allows the following functions to be carried out When the ambient temperature of th...

Page 146: ...the set standstill current is greater than or equal to the rated magnetizing current During the standstill current phase the motor resistance is calibrated in the intervals of the set premagnetization...

Page 147: ...e motor The brake function acts on the binary output DB which has the fixed assignment of the BRAKE function 24 V brake released In drives with encoder feedback speed con trol it is possible to select...

Page 148: ...ction The skip window center and skip width are values and automatically have an effect on positive and negative setpoints when activated The function is deactivated by setting the skip width to 0 The...

Page 149: ...le of the master and switch to a local control mode DI Controller inhibit and the programmed binary inputs Enable CW and CCW must also get a 1 signal Connection check In case of a communication link v...

Page 150: ...CFC SERVO IPOS MASTER SBus VFC n CONTROL VFC n CTRL GROUP VFC n CTRL HOIST CFC SERVO Synchronous speed running Master controlled Slave controlled Drives do not have a rigid mechanical connection SPEE...

Page 151: ...t Example Parameters Setting on the master Setting on the slave P100 Setpoint source e g UNIPOL FIXED SETP MASTER SBus P101 Control signal source e g TERMINALS Not in effect P700 Operating mode 1 VFC...

Page 152: ...set on the master The MASTER SLAVE OFF setting must be retained on the slave MASTER SLAVE OFF SPEED SBus TORQUE SBus LOAD SHARE SBus P751 Scaling slave setpoint Setting range 10 0 1 10 When this setti...

Page 153: ...DBG11B keypad You can set different languages with P801 in the DBG11B keypad The language setting is not changed by the factory setting of MOVIDRIVE P802 Factory setting Setting range NO YES You can...

Page 154: ...P811 RS485 Group address Setting range 100 199 P811 makes it possible to group together several MOVIDRIVE units for communication via the serial interface All MOVIDRIVE units with the same RS485 group...

Page 155: ...for the system bus Make sure there is no overlap between the identifiers for the process data or parameter data telegrams P818 CAN synchronization ID Setting range 0 1 2047 The drives can be synchron...

Page 156: ...The unit has no other fault responses The error can be reset terminal RS485 fieldbus auto reset IMM STOP FAULT The inverter performs an immediate switch off and an error is signaled The output stage i...

Page 157: ...ed by system bus timeout monitoring The response time of the monitoring function can be set with P883 Timeout delay SBus P838 Response SW LIMIT SWITCH Factory setting EMERG STOP FAULT P838 programs th...

Page 158: ...will be displayed in P001 User display P86x Modulation P860 P861 PWM frequency 1 2 VFC Setting range 4 8 12 16 kHz P860 P861 can be used in VFC mode to set the switching frequency at the inverter out...

Page 159: ...ta P873 P874 P875 Actual value description PI1 PI2 PI3 P873 P874 P875 define the content of the process input data words PI1 PI2 PI3 This is necessary so MOVIDRIVE can allocate the appropriate actual...

Page 160: ...D Current actual speed value of the drive in 1 min OUTPUT CURRENT Instantaneous output current of the system in of IN ACTIVE CURRENT Current active current of the system in of IN Positive sign Positiv...

Page 161: ...or CCW stop binary inputs Instead you select the direction of rotation using the keypad Manual operation remains active when the power supply is switched off and on howev er the inverter is then inhib...

Page 162: ...e machine zero according to the equa tion Machine zero reference position reference offset The speeds for the necessary travel movements according to reference travel type are set with P901 Reference...

Page 163: ...used to establish the machine zero of a machine This setting also defines the search direction for the reference cam in the individual ref erencing phases Use parameter P904 Reference travel to zero p...

Page 164: ...ition First zero pulse or falling edge to the right of the reference cam Machine zero reference position reference offset Note Reference cam and limit switches must be flush P904 Reference travel to z...

Page 165: ...ther positioning operations P917 Ramp mode Mode 2 Positioning ramp 2 P912 is used for deceleration of the travel speed during travel Positioning ramp 1 P911 is used for acceleration P913 P914 Travel s...

Page 166: ...ith master controller This controller gen erates a cyclical position setpoint that is written directly to the position controller The ramp generator is deactivated The position specifications sent cyc...

Page 167: ...only activated again after the drive has been referenced If P838 Fault response SW limit switch is set to Warning the drive remains to be referenced following a reset The drive can move past the targ...

Page 168: ...torque formation P94x IPOSplus encoder P940 IPOS vari ables edit Setting range ON OFF IPOSplus variables edit with DBG11B keypad only not in SHELL The IPOSplus variables can be altered when P940 ON P...

Page 169: ...coder scaling is changed The number of pulses detected at X14 is multiplied by P944 and then mapped to H510 The external encoder must always provide fewer pulses than the motor encoder If this is not...

Page 170: ...modulo function is active The drives moves from its actual position to the target position with a CW direction of rotation even if this means moving a longer distance The CCW direction of rotation is...

Page 171: ...146 Stop ramp t23 2 s P137 Emergency stop ramp t14 P147 Emergency stop ramp t24 2 s P500 Speed monitoring 1 P502 Speed monitoring 2 MOTOR REGENERATIVE P501 Deceleration time 1 P503 Deceleration time 2...

Page 172: ...mp t11 P140 P143 Ramp t21 2 s P136 Stop ramp t13 P146 Stop ramp t23 2 s P137 Emergency stop ramp t14 P147 Emergency stop ramp t24 2 s P500 Speed monitoring 1 P502 Speed monitoring 2 MOTOR REGENERATIVE...

Page 173: ...uring the braking process The braking torque 0 at standstill A greater braking torque acts at a slower speed the braking torque drops as the speed increases The braking time and conse quently the dura...

Page 174: ...the Enable binary input receives a 1 signal again during the braking phase The DC braking is completed before the drive is accelerated The drive stops with ramp t11 t21 or t12 t22 if a binary input i...

Page 175: ...t a trap point it assumes a motor at rest and starts the in tegrator at n 0 This process is characterized by braking of the motor to n 0 and sub sequent acceleration to nsetpt This behavior may arise...

Page 176: ...eter P820 4 quadrant operation 1 will be ignored 4 quadrant opera tion is always active Settings after the startup function P303 Current limit 1 Imax inverter 150 Imotor P302 Maximum speed 1 Depends o...

Page 177: ...ter set 1 only Must be set if IPOSplus positioning commands are to be processed Refer to the IPOSplus Positioning and Sequence Control System manual for detailed descriptions of IPOSplus This manual c...

Page 178: ...parameter set 1 CFC always requires to startup the speed controller Setting the parameter P820 4 quadrant operation 1 will be ignored 4 quadrant opera tion is always active Settings after the startup...

Page 179: ...operation No response the master drive must prevent the drive losing position M control is also in effect in the range nmin n nmin The current is always limited to P303 Current limit 1 Settings after...

Page 180: ...P303 Current limit 1 Imax inverter Max motor current at standstill Torque limit The value of the motor torque can be limited The maximum value is determined by the motor type P303 Current limit 1 Do n...

Page 181: ...SERVO IPOS SERVO IPOS only with MCS MCH in parameter set 1 only Must be set if IPOSplus positioning commands are to be processed Refer to the IPOSplus Positioning and Sequence Control System manual f...

Page 182: ...selection for VFC Max torque 150 MN Max speed 140 nEck Thermal load setting range cyclic duration factor Selection of the correct encoder if necessary Motor selection for CFC and SERVO Max torque 300...

Page 183: ...of rated motor torque Torsion free load with mass inertia ratio JL JM 1 8 01762BEN Figure 56 Features for the control characteristics MOVIDRIVE compact type Continuous speed range nmax 3000 1 min Sta...

Page 184: ...act MCV MCH4_A CFC MOVIDRIVE compact MCS MCH4_A SERVO 3 Static load e g hoists mainly steady high static load with overload peaks Low requirements on the setting range motor without encoder MOVIDRIVE...

Page 185: ...e self cooling of the motor more powerful The motor power for hoists is selected according to the load type S1 100 cdf Motor power of next higher motor type than the selected inverter power e g for le...

Page 186: ...an incremental encoder pref erably with 1024 increments revolution or with a Hiperface encoder Voltage fre quency charac teristic curve The VFC operating mode runs the asynchronous motor on a load de...

Page 187: ...ed should not exceed 3 000 1min due to the resulting noise and oil churning losses Dynamic applica tions Pinverter greater than Pmotor The startup function sets the current limit of the inverter P303...

Page 188: ...mbination cannot be started without additional measures Perform project planning for connecting the motor in a delta connection This increas es the motor current by a factor of 3 and lowers the unfavo...

Page 189: ...d at the power of the next larger motor one frame size rather than with 3 fold power kW MCF MCV MCH5 4_A 5_3 5 The units listed here permit intermittent loads of up to 1 5 times the rated load in the...

Page 190: ...for positioning Brake applied when the drive is at a standstill Load type S3 40 cdf The inverter can yield 150 of its rated current during acceleration Consequently a MOVIDRIVE compact MCF60A0220 is s...

Page 191: ...ntermittent loads of up to 1 5 times the rated load in the specific application With variable torque load and constant load without overload each inverter can also be operated with increased continuou...

Page 192: ...2 2 kW Rated power Pn kW P Preduced P Pn kW MCF MCV MCH3 4_A 2_3 3 The units listed here permit intermittent loads of up to 1 5 times the rated load in the specific application With variable torque lo...

Page 193: ...units listed here permit intermittent loads of up to 1 5 times the rated load in the specific application With variable torque load and constant load without overload each inverter can also be operate...

Page 194: ...with an encoder The inverter needs to know exact data about the connected motor to calculate the motor model This data is made available by the MOVITOOLS operating software with the startup function...

Page 195: ...ng for an asynchronous motor in CFC mode is carried out in accordance with the following requirements 1 Effective torque requirement at average application speed Meff MN_Mot The operating point must l...

Page 196: ...sing the following formulae Specification of a setpoint for the motor torque in IN_inverter Specification of a setpoint for the motor torque in 1 min In addition to the current Iq for creating the tor...

Page 197: ...e TF TH input Thermal classifica tion F as standard CT CV motors are designed with thermal classification F materials Reinforced pinion shaft ends CT CV motors can generate up to three times their rat...

Page 198: ...30 5 27 2 13 4 3 6 340 400 440 CV160L4 89 39 5 34 5 19 53 3 56 335 925 1030 CV180M4 105 48 39 7 27 2 3 65 335 1120 1226 CV180L4 115 56 46 6 30 7 3 7 325 1290 1396 CV200L4 190 79 71 2 33 4 3 76 325 234...

Page 199: ...00 0015 0022 00300 0040 0055 0075 0110 0150 0220 0300 0370 0450 0550 CT80N4 Mmax Nm 16 0 ntrans 1 min 550 CT90L4 Mmax Nm 18 0 26 0 31 0 ntrans 1 min 928 781 678 CV100M4 Mmax Nm 29 0 37 0 45 0 ntrans 1...

Page 200: ...min 1400 1285 1150 CV100M4 Mmax Nm 26 0 36 0 45 0 ntrans 1 min 1365 1230 1145 CV100L4 Mmax Nm 32 0 44 0 57 0 75 0 ntrans 1 min 1535 1425 1300 1115 CV132S4 Mmax Nm 60 0 91 0 110 ntrans 1 min 1470 1330...

Page 201: ...Mmax Nm 9 7 14 16 ntrans 1 min 1755 1510 1420 CT90L4 Mmax Nm 18 26 31 ntrans 1 min 1845 1675 1620 CV100M4 Mmax Nm 28 38 45 ntrans 1 min 1760 1625 1580 CV100L4 Mmax Nm 34 44 68 75 0 ntrans 1 min 1980...

Page 202: ...2565 2360 2200 CT90L4 Mmax Nm 18 24 31 ntrans 1 min 2660 2495 2370 CV100M4 Mmax Nm 27 35 45 ntrans 1 min 2555 2430 2460 CV100L4 Mmax Nm 31 49 65 75 ntrans 1 min 2850 2645 2425 2370 CV132S4 Mmax Nm 51...

Page 203: ...7 14 3 88 2 09 DV100L4 20 5 65 71 6 3 5 6 2 98 3 66 10 91 9 70 5 2 11 DV112M4 26 9 98 110 8 7 7 85 3 75 3 43 15 1 13 6 6 5 1 98 DV132S4 36 7 146 158 11 9 9 4 7 3 69 19 1 17 2 8 14 2 13 DV132M4 50 1 2...

Page 204: ...7 18 3 94 1 69 DT100L4 21 65 71 6 6 5 98 2 78 3 51 13 2 11 96 5 56 1 76 DV112M4 22 1 98 110 7 6 13 3 37 3 61 14 12 26 6 74 1 80 DV132S4 30 5 146 158 9 4 8 61 3 76 3 54 18 8 17 22 7 52 1 77 DV132M4 41...

Page 205: ...8 ntrans 1 min 890 1005 1011 DV112M4 Mmax Nm 47 1 48 4 48 4 ntrans 1 min 915 1030 1062 DV132S4 Mmax Nm 66 1 66 1 66 1 ntrans 1 min 1011 1171 1222 DV132M4 Mmax Nm 81 7 90 2 90 2 ntrans 1 min 1011 1145...

Page 206: ...3 18 3 ntrans 1 min 1946 2342 2387 DV100M4 Mmax Nm 26 8 26 8 26 8 ntrans 1 min 1862 2214 2298 DV100L4 Mmax Nm 36 8 36 8 36 8 ntrans 1 min 1779 2080 2188 DV112M4 Mmax Nm 45 5 48 4 48 4 ntrans 1 min 17...

Page 207: ...ans 1 min 1069 1197 1210 DV112M4 Mmax Nm 35 8 48 4 48 4 ntrans 1 min 1197 1139 1312 DV132S4 Mmax Nm 48 7 65 66 ntrans 1 min 1069 992 1101 DV132M4 Mmax Nm 60 8 80 90 ntrans 1 min 1152 1088 1222 DV132ML...

Page 208: ...8 3 18 3 ntrans 1 min 2605 3014 3354 DV100M4 Mmax Nm 23 1 26 26 8 ntrans 1 min 3142 3360 3680 DV100L4 Mmax Nm 31 5 36 8 36 8 ntrans 1 min 2470 2605 3014 DV112M4 Mmax Nm 41 4 48 4 ntrans 1 min 2534 298...

Page 209: ...3 18 3 ntrans 1 min 998 1068 1088 DV100M4 Mmax Nm 25 5 26 8 ntrans 1 min 922 1056 DV100L4 Mmax Nm 36 8 36 8 ntrans 1 min 973 1011 DV112M4 Mmax Nm 48 4 48 4 ntrans 1 min 1037 1062 DV132S4 Mmax Nm 66 1...

Page 210: ...4 Mmax Nm 20 7 26 8 ntrans 1 min 1459 1517 DV100L4 Mmax Nm 36 8 36 8 ntrans 1 min 1056 1210 DV112M4 Mmax Nm 37 2 48 4 48 4 ntrans 1 min 1190 1248 1338 DV132S4 Mmax Nm 57 66 1 66 1 ntrans 1 min 1030 10...

Page 211: ...M0 are achieved using control by MOVIDRIVE The mass moment of inertia of the servomotor is lower than that of the asynchronous motor This means it is ideally suited to applications requiring dynamic s...

Page 212: ...the speed curve Mmax Mdyn_Mot This operating point must lie below the characteristic curve for the maximum torque of the motor MOVIDRIVE combination Figure 61 curve 2 3 Maximum speed The maximum spee...

Page 213: ...3 7 6 9 4 6 2 11 0 17 2 30 5 6 27 8 31 CM71L 9 5 6 2 11 1 13 8 9 0 16 1 25 0 44 5 9 1 11 1 CM90S 11 0 7 3 12 7 16 0 10 6 18 4 30 0 51 14 3 19 8 CM90M 14 5 10 1 17 4 21 0 14 6 25 0 40 0 70 18 6 24 1 CM...

Page 214: ...2 81 9 CM112M Mmax Nm 23 9 32 6 42 9 54 7 79 3 99 6 108 0 CM112L Mmax Nm 42 0 53 9 80 3 104 9 141 5 156 8 CM112H Mmax Nm 53 2 80 1 106 5 150 3 189 2 220 1 237 0 Motor MOVIDRIVE compact MCS MCH4_A 5_3...

Page 215: ...S Mmax Nm 16 1 16 5 CM71M Mmax Nm 17 1 20 3 21 3 CM71L Mmax Nm 18 1 22 5 30 3 31 2 CM90S Mmax Nm 18 4 23 4 33 6 39 2 CM90M Mmax Nm 18 4 23 5 34 6 44 5 52 1 CM90L Mmax Nm 18 2 23 3 34 7 45 8 63 4 75 0...

Page 216: ...1M Mmax Nm 9 3 10 9 17 2 21 5 CM71L Mmax Nm 9 4 11 0 18 2 25 8 31 0 31 4 CM90S Mmax Nm 9 5 11 2 18 7 27 7 35 1 39 5 CM90M Mmax Nm 18 1 27 2 35 3 48 4 52 2 CM90L Mmax Nm 17 9 27 1 35 5 50 5 63 1 75 2 C...

Page 217: ...load 1 s e g dynamic servo applications 3 Determine the overload capacity in the characterized time range following figure Minutes Overload diagrams A page 220 Seconds Tables and formulas B page 225 F...

Page 218: ...output current ID is dependent on the PWM cycle frequency the ambient temperature amb and the output frequency fA It is particularly important to take output frequencies fA 2 Hz into account for Elect...

Page 219: ...rature con trolled fan The fans of the power section heat sink are subject to temperature control The fan is not switched on until a heat sink temperature of 45 C is exceeded 56691AXX Figure 63 Contin...

Page 220: ...y Fig 64 is determined as follows At overload time t1 0 75 T move vertically upwards until the point of intersection with Iout 1 Move horizontally to the right until the point of intersection with Iou...

Page 221: ...requency fPWM 8 kHz 56712AXX Figure 65 Overload capacity at fPWM 4 kHz 400 V 40 C 56713AXX Figure 66 Overload capacity at fPWM 8 kHz 400 V 40 C t T 1 t T 2 1 2 0 I D 60 ID 40 ID 20 ID 0 ID V 3 x AC 40...

Page 222: ...the inverter Project Planning Cycle frequency fPWM 16 kHz 56714AXX Figure 67 Overload capacity at fPWM 16 kHz 400 V 40 C t T 1 t T 2 1 2 6 I D 60 ID 40 ID 20 ID 0 ID V 3 x AC 400 V 1 amb PWM f P860 P...

Page 223: ...requency fPWM 8 kHz 56718AXX Figure 68 Overload capacity at fPWM 4 kHz 500 V 40 C 56719AXX Figure 69 Overload capacity at fPWM 8 kHz 500 V 40 C t T 1 t T 2 1 2 7 I D 40 ID 20 ID 0 ID V 3 x AC 500 V 1...

Page 224: ...the inverter Project Planning Cycle frequency fPWM 16 kHz 56720AXX Figure 70 Overload capacity at fPWM 16 kHz 500 V 40 C t T 1 t T 2 1 2 4 I D 40 ID 20 ID 0 ID 60 ID V 3 x AC 500 V 1 amb PWM f P860 P...

Page 225: ...oad time must be t2 k t1 0 778 30 s 23 34 s For overload times t1 0 25 T use the formula t2 k t1 to ascertain the overload capacity The following tables show the overload factor k for various low load...

Page 226: ...current Iout 2 0 0 2 ID 0 4 ID 0 6 ID 0 8 ID 4 kHz 134 IN 112 ID 150 IN 0 245 0 316 0 443 0 741 2 287 8 kHz 100 IN 114 ID 114 IN 0 286 0 369 0 522 0 888 3 040 16 kHz 67 IN 109 ID 73 IN 0 182 0 232 0 3...

Page 227: ...ceed a certain value The time axis is separate The left part shows the overload time t1 and the right part the low load time t2 The temperature profiles of the various low load currents Iout 1 are sho...

Page 228: ...that the permitted mean inverter output current Iout RMS is not exceeded The permitted mean inverter output current is Iout RMS 65 ID In the specified load cycle Iout RMS 63 08 ID Therefore the load...

Page 229: ...itted mean inverter output current is Iout RMS 65 ID 56750AXX Figure 73 Short term overload capacity at fPWM 16 kHz 400 V 25 C 1 0 8 0 6 0 4 0 2 0 0 2 0 4 0 6 0 8 1 t1 s t2 s V1 3 x AC 400 V amb 25 C...

Page 230: ...t RMS 80 ID 56721AXX Figure 75 Short term overload capacity at fPWM 16 kHz 400 V 40 C 1 3 0 I D 1 5 0 I D 22 0 I D 17 5 I D 60 ID 40 ID 20 ID 0 ID 1 0 8 0 6 0 4 0 2 0 0 2 0 4 0 6 0 8 1 t1 s t2 s Iout...

Page 231: ...put current is Iout RMS 67 ID 56726AXX Figure 77 Short term overload capacity at fPWM 16 kHz 500 V 25 C 1 0 8 0 6 0 4 0 2 0 0 2 0 4 0 6 0 8 1 t1 s t2 s 1 2 0 I D 1 3 0 I D 1 5 0 I D 1 7 5 I D 22 5 I D...

Page 232: ...16 kHz The permitted mean inverter output current is Iout RMS 69 ID 56728AXX Figure 79 Short term overload capacity at fPWM 16 kHz 500 V 40 C 1 3 0 I D 1 5 0 I D 25 0 I D 17 5 I D 60 ID 40 ID 20 ID 0...

Page 233: ...cables to the braking resistor carry a high DC voltage ca DC 900 V Severe or fatal injuries from electric shock The braking resistor cables must be suitable for this high DC voltage Install the brakin...

Page 234: ...or type BW T BW100 006 T BW168 T BW268 T Part number 1 820 419 8 1 820 133 4 1 820 417 1 Cont braking power 100 cdf Load capacity 50 cdf1 at 25 cdf 12 cdf 6 cdf 1 cdf cyclic duration factor of the bra...

Page 235: ...ing KS self cooling for MOVIDRIVE 0055 0075 0110 1 cdf cyclic duration factor of the braking resistor based on a cycle duration TD 120 s 2 Physical power limit due to DC link voltage and resistance va...

Page 236: ...kW 17 kW 30 kW 45 kW 76 kW 13 5 kW 23 kW 40 kW 61 kW 102 kW 18 kW 30 6 kW 54 kW 81 kW 136 8 kW Observe the regenerative power limit of the inverter 150 of the recommended motor power Technical Data Re...

Page 237: ...AWG12 0 5 Nm M8 stud 6 Nm Enclosure IP20 when installed Ambient temperature U 20 C 40 C Type of cooling KS self cooling for MOVIDRIVE 0015 0022 0015 0037 2 parallel with 01103 3 When connected in para...

Page 238: ...ining the load capacity take the DC link voltage dependent on the peak braking power into account The cdf braking power is calculated using the following formula cdf braking power continuous braking p...

Page 239: ...5AXX Figure 81 Overload factor depending on the cyclic duration factor for wire resistors Cyclic duration factor ED 1 3 6 15 25 40 60 80 100 Overload factor F 30 15 9 5 5 3 2 2 2 1 5 1 12 1 F 1 6 10 2...

Page 240: ...stors 685 W 100 cdf braking power for grid resistors 856 W 3 Determine the maximum braking resistor value depending on MOVIDRIVE For an MC_4_A 5_3 AC 400 500 V unit the maximum braking resistor value...

Page 241: ...ctivating the brake Always activate the brake via DB do not use the PLC The binary output DB Brake is configured as an output for operating a relay with a control voltage of 24 V max 150 mA 3 6 W This...

Page 242: ...ltage rated supply voltage Rated line protection currents must be 10 above the rated inverter current NOTE MOVIDRIVE is intended for operation on voltage supply systems with a directly grounded star p...

Page 243: ...12 F13 IN 16 A 16 A 25 A Mains conductor L1 L2 L3 1 5 mm2 1 5 mm2 4 mm2 PE conductor 2 1 5 mm2 1 10 mm2 2 1 5 mm2 1 10 mm2 2 4 mm2 1 10 mm2 Motor cable U V W 1 5 mm2 1 5 mm2 2 5 mm2 4 mm2 Unit termina...

Page 244: ...ss section of the power section Separable terminal strip 4 mm2 conductor end sleeve DIN 46228 M4 screw with washer assembly with terminal clip 4 mm2 conductor end sleeve DIN 46228 6 mm2 crimp cable lu...

Page 245: ...G4 1 AWG3 AWG1 AWG2 0 Unit terminal cross section of the power section M6 screw and washer assembly with washer max AWG4 crimp cable lug M10 bolt with nut max AWG2 0 crimp cable lug tightening torque...

Page 246: ...cable If an HF output filter is connected the cable length is not restricted by these limiting values but exclusively by the voltage drop along the motor cable 120 80 50 40 200 120 80 60 250 150 120...

Page 247: ...1 Load not permitted according to IEC60364 5 52 1 1 1 1 1 1 1 1 1 2 5 mm2 3 2 4 8 6 4 8 1 10 4 12 8 16 1 1 1 1 1 1 1 1 1 4 mm2 1 9 2 8 3 8 4 7 6 5 8 0 10 12 5 1 1 1 1 1 1 1 1 6 mm2 4 4 5 3 6 4 8 3 9 9...

Page 248: ...in parallel No additional fusing is required if the cross section of the motor cable corresponds to that of the supply system lead If the cross section of the motor cable is smaller than the cross se...

Page 249: ...Observe the regulations and information of the motor manufacturer with regards to operation on a frequency inverter e g mandatory sine filter In future all tools and fixtures in the potentially explos...

Page 250: ...Higher levels of interference are permitted in industrial environments In industrial envi ronments it may be possible to dispense with the measures listed below depending on the situation of the suppl...

Page 251: ...y for more information The publication can be ordered from SEW EURO DRIVE 56497AXX Figure 83 EMC compliant installation in accordance with limit class B 1 1st possible solution with HD output choke 2...

Page 252: ...eries 05001AXX Figure 84 Connecting the ND line choke 05002AXX Figure 85 Connecting NF line filters 05003AXX Figure 86 Connecting the HD output choke 1 Motor cable 4 5 6 MOVIDRIVE U V W PE n 5 HD 1 On...

Page 253: ...se an output filter together with a shielded motor cable The maximum permitted length of the motor cable for operation without VDC link connection is 20 m Operation with VDC link connection is require...

Page 254: ...r PWM frequency 12 kHz or 16 kHz Take into account that in creased losses power reduction occur in the inverter when operating the inverter with 12 or 16 kHz Optimized grounded filter effect Higher fi...

Page 255: ...not permitted FI output current is increased by u 15 12 kHz u 12 16 kHz 3 x AC 500 V Select the HF depending on the motor current in the table Sec Technical Data and Dimension Drawings HF Output Filt...

Page 256: ...ss section from a central point to each individual unit by the shortest possible route If coupling relays are used they should always have encapsulated dust protected electronic contacts suitable for...

Page 257: ...must be connected at VI24 The permitted peak output power must be at least 100 W for 1 s This power supply unit then takes over the complete DC 24 V power supply for MOVIDRIVE compact In this case swi...

Page 258: ...ect at 0 signal 1 signal PARAM SELECT Parameter set 1 active Parameter set 2 active NOTES For operation with encoder feedback do not change parameter sets in cycles fast er than 2 seconds This makes s...

Page 259: ...er control signals are only in effect if a binary input is programmed to this function parameter P60_ 05306AEN Figure 91 Priority of the operating states Controller inhibit Hold control Stop Enable Ra...

Page 260: ...lear of the limit switch IPOSplus man ual Moving drive clear from limit switch The inverter must be enabled at the binary inputs Hold control must be inactive The inverter receives a setpoint value fr...

Page 261: ...both of the following applications to be implemented automation tasks such as control and parameter setting of the drives by means of cycli cal data exchange startup and visualization tasks Features...

Page 262: ...regarded Measure s to prevent the danger Pictogram Signal word Meaning Consequences in case of disregard Example General danger Specific danger e g electric shock DANGER Imminent danger Severe or fata...

Page 263: ...EC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are all persons familiar with...

Page 264: ...t radiation etc Use in non stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN50178 7 6 Electrical connection Observe the applicable na...

Page 265: ...r disconnecting the drive inverters from the supply voltage because there may still be some charged capacitors Note the respective reference plates on the drive inverter Keep all covers and doors clos...

Page 266: ...A 0 No radio interference suppression Supply voltage 5 AC 380 500 V 2 AC 200 240 V Recom mended motor power 0055 5 5 kW Version A Series and variants 40 without fieldbus 41 with PROFIBUS DP 42 with IN...

Page 267: ...abel is attached to the front of the control unit above the TERMINAL slot Scope of delivery MCH Connector housing for all signal terminals X10 X12 connected Additionally for size 1 Connector housing f...

Page 268: ...ning screw A for connection unit 6 Panel on connection unit with label 7 X10 Electronics terminal strip 8 Retaining screw B for connection unit 9 Screw of the shield clamp for the control unit 10 X3 B...

Page 269: ...MCF MCV MCS41A 5 Retaining screw A for connection unit 6 Panel on connection unit with label 7 X10 Electronics terminal strip 8 Retaining screw B for connection unit 9 Screw of the shield clamp for t...

Page 270: ...1A 6 Retaining screw A for connection unit 7 X10 Electronics terminal strip 8 Panel on connection unit with label 9 Retaining screw B for connection unit 10 Screw of the shield clamp for the control u...

Page 271: ...PROFIBUS diagnostic LEDs only with MCF MCV MCS41A 6 Retaining screw A for connection unit 7 X10 Electronics terminal strip 8 Retaining screw B for connection unit 9 Screw of the shield clamp for the c...

Page 272: ...6 Retaining screw A for connection unit 7 X10 Electronics terminal strip 8 Retaining screw B for connection unit 9 Screw of the shield clamp for the control unit 10 PE connections 11 X3 Braking resist...

Page 273: ...minal strip separable 8 X11 Electronics terminal strip separable 9 X12 Electronics terminal strip separable 10 Retaining screw B for connection unit 11 Screw of the shield clamp for the control unit 1...

Page 274: ...onics terminal strip separable 9 X12 Electronics terminal strip separable 10 Retaining screw B for connection unit 11 Screw of the shield clamp for the control unit 12 X3 Braking resistor connection 8...

Page 275: ...parable 8 X11 Electronics terminal strip separable 9 X12 Electronics terminal strip separable 10 Retaining screw B for connection unit 11 Screw of the shield clamp for the control unit 12 Panel on con...

Page 276: ...X11 Electronics terminal strip separable 9 X12 Electronics terminal strip separable 10 Retaining screw B for connection unit 11 Screw of the shield clamp for the control unit 12 PE connections 13 X3...

Page 277: ...eparable 8 X11 Electronics terminal strip separable 9 X12 Electronics terminal strip separable 10 Retaining screw B for connection unit 11 Screw of the shield clamp for the control unit 12 PE connecti...

Page 278: ...erminals is 0 6 Nm Minimum clear ance and mount ing position Leave 100 mm clearance at the top and bottom for optimum cooling There is no need for clearance at the sides You can line up the units dire...

Page 279: ...h conductor with a cross section of 10 mm2 For a supply system lead 10 mm2 16 mm2 Route a copper protective earth conductor with the cross section of the power supply line For a supply system lead 16...

Page 280: ...ection and brake Set the trip current according to the technical data of the braking resistor SEW EURODRIVE recommends us ing an overcurrent relay of trip class 10 or 10A in accordance with EN 60947 4...

Page 281: ...the unshielded conductors between the shield and connection terminal of the inverter as short as possible Apply the shield by the shortest possible route and make sure it is grounded over a wide area...

Page 282: ...e filter must be mounted either directly at the entry point into the switch cabinet or close to the inverter if several inverters are connected to the same line filter The lime filter must be chosen o...

Page 283: ...asic unit Installation HD output choke Install the output choke close to the inverter but outside the minimum clearance for cooling Route all three phases of the motor cable 1 through the output choke...

Page 284: ...sion technology and requires the ca ble type A to IEC 61158 specified as the physical medium for PROFIBUS This cable must be a shielded twisted pair cable Correct shielding of the bus cable attenuates...

Page 285: ...or with integrated terminating resistors Bus termination for MCH41A MCH41A is not provided with bus terminating resistors This enables the bus system to be taken into operation more easily and reduces...

Page 286: ...or parameter P092 Fieldbus address display with DBG11B or MOVITOOLS SHELL Example Setting station address 17 02895AEN Figure 100 Setting the PROFIBUS station address for MCF MCV MCS41A 03003AEN Figure...

Page 287: ...s the address range 0 to 125 The PROFIBUS station address can only be set using the DIP switches when the con nection is removed Therefore the address cannot be changed during operation The change onl...

Page 288: ...c cables Protect fiber optic cables against strain and impermissibly small bending radii Install the cables without loops Protect cables against sharp edges Use a special cable type if fiber optic cab...

Page 289: ...he length data in the following figure Connection Signal Direction Wire color of FO cable X30 FO Remote IN Incoming remote bus Receive data Orange OG X31 Send data Black BK X32 FO Remote OUT outgoing...

Page 290: ...switches when the connection unit is removed Sec Removing the connection unit on page 304 Before removing the connection unit you must disconnect the power supply and DC 24 V auxiliary voltage You can...

Page 291: ...s Examples All settings not listed here result in the ID code Microprocessor not ready The inverter then signals 0PD in parameter P090 PD configuration and indicates that the setting is incorrect by m...

Page 292: ...mance data of the fuses must not exceed the values listed in the tables 400 500 V units 230 V units MOVIDRIVE compact MC_4_A 5_3 Max supply current Max supply voltage Fuses 0015 0022 0030 0040 AC 1000...

Page 293: ...upplied as standard for the power section with MOVIDRIVE compact size 1 Install this shield clamp together with the unit s retaining screws Shield clamp for power section size 2 A shield clamp for the...

Page 294: ...aining screws are supplied as standard with MOVIDRIVE compact sizes 4 and 5 Install the touch guard on both covers of the power section ter minals DANGER Uncovered power connections Severe or fatal in...

Page 295: ...nstructions for the motors when connecting the brake X1 X2 X3 F14 F15 F14 F15 L1 L2 L3 L1 L2 L3 F11 F12 F13 K11 AC 3 L1 L2 L3 PE L1 L2 L3 U V W R R PE 1 2 3 7 8 4 5 6 8 9 1 2 3 4 5 1 2 3 4 5 K12 AC 3...

Page 296: ...W T One of the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted Power section T2 T1 Has effect on K11 BW T RB2 RB1 When the internal tempe...

Page 297: ...tional keypad Optional serial interface Incremental encoder output simulation or external encoder input Input motor encoder PROFIBUS DP connection X30 Only in MCF MCV MCS41A X15 Only in MCV MCS X14 On...

Page 298: ...output 1 max load capacity of relay contacts DC 30 V and DC 0 8 A Binary output 0 with fixed assignment Brake max load capacity DC 150 mA short circuit proof and pro tected against external voltage to...

Page 299: ...d X10 6 Do not use terminal X10 6 in this case not even as a DC 10 V voltage input In MOVITOOLS set P120 to TF and set the corresponding error response with P835 Function of X10 19 P621 Binary output...

Page 300: ...ct brake Ready N O contact relay N C contact relay No function Reference potential for binary signals DC 24 V input ON OFF S12 S11 System bus terminating resistor Change I signal U signal AGND Referen...

Page 301: ...H41A onpage 285 and page 287 The function of the DIP switches S1 S6 is explained in the section DIP switch settings The TF TH line must either be shielded or routed at a distance of at least 0 2 m fro...

Page 302: ...t 1 max load capacity of relay contacts DC 30 V and DC 0 8 A NC contact binary output 1 Binary output 2 factory setting No function load capacity max DC 50 mA short circuit proof protected against ext...

Page 303: ...and label on MCH42A X14 Encoder I O X15 Encoder IN X10 X11 X12 Remote IN X30 IN Remote IN X31 OUT Remote OUT X32 IN Remote OUT X33 OUT 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 U L CC BA...

Page 304: ...IBUS 1 10 INTERBUS S1 S6 signal switchover n1 S11 and SBus termi nating resistor S12 Proceed as follows 1 Open the panel of the connection unit 2 Loosen retaining screws A and B they are captive screw...

Page 305: ...820 798 4 1820 135 0 BW039 012 BW039 012 T IF 5 5 ARMS 821 689 4 1820 136 9 BW039 026 T IF 8 1 ARMS 1820 415 5 BW039 050 T IF 11 3 ARMS 1820 137 7 Line chokes Part number ND020 013 Imains AC 20 A 826...

Page 306: ...13 Imains AC 45 A 826 013 3 A ND085 013 Imains AC 85 A 826 014 1 B A ND150 013 Imains AC 150 A 825 548 2 B Line filter Part number NF035 503 Vmax AC 550 V 827 128 3 A NF048 503 827 117 8 B A NF063 503...

Page 307: ...BW012 025 T IF 14 4 ARMS 1 820 414 7 BW012 050 T IF 20 4 ARMS 1 820 140 7 BW012 100 T IF 28 8 ARMS 1 820 141 5 BW106 T IF 47 4 ARMS 1 820 083 4 C C BW206 T IF 54 7 ARMS 1 820 412 0 C C Line chokes Par...

Page 308: ...SC11 SC12 DGND SC11 SC12 DGND Controlunit Controlunit Controlunit Reference potential Reference potential Reference potential Systembushigh Systembushigh Systembushigh Systembuslow Systembuslow Syste...

Page 309: ...mp of the inverter or the master controller and ensure the shield is connected over a large area Also connect the ends of the shield to DGND Cable length The permitted total cable length depends on th...

Page 310: ...ance 100 150 at 1 MHz Capacitance per unit length 40 pF m at 1 kHz Connect the shield at both ends to the electronics shield clamp of the inverter and ensure the shield is connected over a large area...

Page 311: ...B2 0 Scope of delivery The scope of delivery for the USB11A includes USB11A interface adapter USB connection cable PC USB11A type USB A B CD ROM with drivers and MOVITOOLS The USB11A interface adapter...

Page 312: ...nstallation Dimension drawing Technical data 55732BXX Figure 118 USB11A dimension drawing dimensions in mm 92 5 25 90 43 USB11A Part number 824 831 1 Ambient temperature 0 C 40 C Storage temperature 2...

Page 313: ...ncoder in the cable gland or in the encoder plug At the inverter in the housing of the Sub D connector and at the electronics shield clamp of the inverter Use an encoder connector and Sub D connector...

Page 314: ...EURODRIVE offers prefabricated cables for connecting encoders resolvers We recommend using these prefabricated cables Motor encoder You can connect the following motor encoders at X15 on the MOVIDRIV...

Page 315: ...lso connect sin cos encoders to MOVIDRIVE compact MCH4_A Connect the sin cos encoder as follows Connection to MCV4_A Cut off the violet conductor VT of the cable at the encoder end Part numbers of the...

Page 316: ...rect the supply voltage of the encoder Connect this encoder as follows Connection to MCV4_A Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Part numbers of the prefabricated...

Page 317: ...nect the negated channels A K1 B K2 and C K0 Part numbers of the prefabricated cables For fixed installation 198 932 4 For cable carrier installation 198 931 6 59852AXX Figure 123 Connecting the TTL s...

Page 318: ...ion you can connect the encoder using either a plug connector or via the terminal box CM71 112 with plug connector Connect the Hiperface encoder as follows Part numbers of the prefabricated cables For...

Page 319: ...and external encoder Installation CM71 112 with terminal box Connect the Hiperface encoder as follows Part numbers of the prefabricated cables For fixed installation 199 591 X For cable carrier insta...

Page 320: ...installation 199 487 5 For cable carrier installation 199 319 4 Part numbers of the prefabricated extension cables For fixed installation 199 542 1 For cable carrier installation 199 541 3 DS56 CM71...

Page 321: ...180 mA directly at X14 These encoders are then powered by the inverter Connect encoders with a DC 5 V voltage supply via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 DC 5...

Page 322: ...the prefabricated cables Encoders ES1T ES2T EV1T DWI11A X2 Encoder For fixed installation 198 829 8 For cable carrier installation 198 828 X 60308AXX Figure 130 Connecting the TTL sensor to MCH4_A as...

Page 323: ...refabricated cables Encoders ES1T ES2T EV1T DWI11A X2 Encoder For fixed installation 198 829 8 For cable carrier installation 198 828 X 59862AXX Figure 132 Connecting the TTL sensor to MCH4_A as an ex...

Page 324: ...For cable carrier installation 199 416 6 sin cos encoder only for MCH4_A Connect the sin cos encoder as follows 59863AXX Figure 133 Connecting the SEW Hiperface encoder to MCH4_A as an external encode...

Page 325: ...r of pulses is For MCV4_A as at X15 motor encoder input For MCS4_A 1024 pulses revolution For MCH4_A with Hiperface encoder 1024 pulses revolution For MCH4_A with sin cos encoder or TTL sensor as at X...

Page 326: ...the prefabricated cable Fixed installation only 199 417 4 59866AXX Figure 137 X14 X14 connection for MCV MCS4_A 1 6 2 7 3 8 9 5 1 6 2 7 3 8 9 5 4 5 5 1 1 9 9 6 6 MOVIDRIVE X14 MOVIDRIVE X14 Slave Mas...

Page 327: ...tion Starting the motor page 338 Inverter motor combinations The following tables indicate which inverter motor combinations this applies to AC 400 500 V units DANGER Uncovered power connections Sever...

Page 328: ...4 0022 2A3 4 DV100M4 0037 2A3 4 DV100L4 0055 2A3 4 DV132S4 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV180M4 0220 203 4 DV180L4 0300 203 4 DV225S4 DANGER Risk of fatal injury if the hoist falls...

Page 329: ...approx imately 13 s Check that the default parameter settings are correct e g factory setting Check the terminal assignment that has been set P60_ DANGER Risk of crushing if the motor starts up uninte...

Page 330: ...lications If the drive tends to oscillate setting 1 Transient recovery time is too long Setting 1 Setting range for most applications 0 70 1 1 40 Converted mass moment of inertia of the load gear unit...

Page 331: ...ey Go one menu level lower or enter edit mode of the menu item key Go one menu level higher or leave edit mode of the menu item Q key Terminate startup and go back to basic display E key Terminate sta...

Page 332: ...VFC1 OPER MODE 1 C0 VFC1 OPER MODE 1 1 C0 DV112M4 MOTOR TYPE 1 2 C0 400 V MOT RATED VOLT 1 3 C0 50 HZ MOT RATED FREQ 1 4 C0 400 V MAINS RAT VOLT 1 5 83 NO RESPONSE RESP TF SIGNAL 5 C0 NO CALCULATION...

Page 333: ...han four poles is connected select NON SEW MOTOR from the list C02 DV112M4 MOTOR TYPE 1 C02 NON SEW MOTOR MOTOR TYPE 1 7 Enter the rated motor voltage for the selected connection type according to the...

Page 334: ...alue for 87 Hz 12 Start the calculation for startup by choosing YES C06 NO CALCULATION FOR SEW MOTORS 13 The calculation is performed FOR NON SEW MOTORS 13 For non SEW motors a calibration process is...

Page 335: ...t the VFC n CONTROL operating mode C01 VFC n CTRL OPERATING MODE 1 03025AEN Figure 140 Structure of startup with speed controller E Q C0 NO CALCULATION 6 C06 _ NO CALCULATION C08 _ NO SAVE C08 _ YES S...

Page 336: ...dless of the setting of parameter P504 1 Press YES to commence the speed controller startup All mass moments of inertia must be entered in the unit 10 4 kgm2 2 Press the key to move on to the next men...

Page 337: ...enu select the PC port e g COM 1 to which the inverter is connected In the Device Type field select the option Movidrive Press the Update button to display the connected inverter Commencing startup In...

Page 338: ...unction AI11 Analog input n1 DI Controller inhibit DI 1 CW Stop DI 2 CCW Stop DI 3 Enable Stop Controller inhibit X 0 X X X Stop X 1 X X 0 Enable and stop X 1 0 0 1 Clockwise at 50 nmax 5 V 1 1 0 1 Cl...

Page 339: ...ntactor K12 Function DI Controller inhibit DI 1 CW Stop DI 2 CCW Stop DI 3 Enable Stop DI 4 n11 n21 DI 5 n12 n22 Controller inhibit 0 X X X X X Stop 1 X X 0 X X Enable and stop 1 0 0 1 X X CW operatio...

Page 340: ...ion of rotation using the keypad Figure 142 Manual operation remains active when the power supply is switched off and on howev er the inverter is then inhibited Setting the direction of rotation with...

Page 341: ...tionally Severe or fatal injuries Prevent unintentional start up of the motor by implementing the following measures For MCF MCV MCS4_A Connect terminal X10 9 CONTROLLER INHIBIT with X10 15 DCOM For M...

Page 342: ...link voltage 0 1000 V 09_ Bus diagnostics 009 Output current A 090 PD configuration 01_ Status displays 091 Fieldbus type 010 Inverter status 092 Fieldbus baud rate 011 Operating state 093 Fieldbus ad...

Page 343: ...2000 s 144 Ramp t22 UP DOWN 0 2 2000 s 135 S pattern t12 0 3 145 S pattern t22 0 3 136 Stop ramp t13 0 2 20 s 146 Stop ramp t23 0 2 20 s 137 Emergency stop ramp t14 0 2 20 s 147 Emergency stop ramp t2...

Page 344: ...1 FAN COOLED FORCED COOLING 343 Cooling type 2 FAN COOLED FORCED COOLING 35_ Direction of rotation of the motor 350 Reversal direction of rotation 1 ON OFF 351 Reversal direction of rotation 2 ON OFF...

Page 345: ...ut DI 4 n11 n21 604 Binary input DI 5 n12 n22 62_ Binary outputs basic unit The following signals can be programmed NO FUNCTION FAULT READY OUTP STAGE ON ROT FIELD ON BRAKE RELEASED BRAKE APPLIED MOTO...

Page 346: ...751 Scaling slave setpoint 10 0 1 10 8__ UNIT FUNCTIONS 80_ Setup 802 Factory setting YES NO 803 Parameter lock ON OFF 804 Reset statistics data NO ERROR MEMORY kWh COUNTER OPERATING HOURS 800 Quick m...

Page 347: ...art time 1 3 30 s 85_ Scaling actual speed value 850 Scaling factor numerator 1 65535 851 Scaling factor denominator 1 65535 852 User defined unit 1 min Can only be set using MOVITOOLS 86_ Modulation...

Page 348: ...RL word Task 2 START STOP Only available in DBG11B not in MOVITOOLS SHELL Display parameter cannot be edited using DBG11B 94_ IPOS Variables encoder 940 IPOS variables edit ON OFF Only available in DB...

Page 349: ...tion column shows the name of the config uration The texts will also be displayed as selection list within the project planning soft ware for the DP master The DP configurations column shows which con...

Page 350: ...eparately Data consistency is especially important for transmitting position values or complete positioning tasks This is because data that is not transmitted consistently could be from different prog...

Page 351: ...ter systems Diagnostic alarms may also be triggered by the PROFIBUS DP system in the DP master even if external diagnostic generation is deactivated As a result the corresponding operating blocks e g...

Page 352: ...P7 sample program In the example the MOVIDRIVE unit is configured using the 3 PD process data configuration to the input addresses PW156 161 and output addresses PW156 161 The consistent access may ta...

Page 353: ...rogram has been processed the process output data are copied from data words 20 22 and 24 to the output address POW 576 Note the length information in bytes for the RECORD parameter The length informa...

Page 354: ...speed value L DB3 DBW 4 Load PI3 no function L W 16 0006 T DB3 DBW 20 Write 6hex to PO1 control word enable L 1500 T DB3 DBW 22 Write 1500dec to PO2 speed setpoint 300 1 min L W 16 0000 T DB3 DBW 24...

Page 355: ...ces such as READ and WRITE for reading and writing parameters You will have to define a parameter process data object PPO for PROFIBUS DP This PPO is transmitted cyclically In addition to the process...

Page 356: ...alue of this bit is altered toggled for each new service that is to be executed The drive inverter uses the handshake bit to signal whether the service has been executed or not The service was execute...

Page 357: ...ice has been executed incorrectly If the received handshake bit is identical to the transmitted handshake bit the drive inverter has executed the service If the status bit now signals an error the err...

Page 358: ...of the fieldbus gateway if there is an error in communication with the exception of error class 8 Other error Return codes sent from the drive inverter system are all included in Error class 8 Other e...

Page 359: ...ara meter channel Incorrect code was specified in the management byte or reserved byte during parameter setting via the parameter channel The following table shows the return code for this special cas...

Page 360: ...following table is sent back if a communication error has occurred within the system The requested parameter service may not have been performed and should be repeated If this error occurs again switc...

Page 361: ...read service to the inverter by changing the handshake bit Since this is a read service the sent data bytes bytes 4 7 and the data length in the management byte are ignored and do not need to be set...

Page 362: ...ifier and the data length for the Write service in the manage ment byte byte 0 4 Transfer the Write service to the inverter by changing the handshake bit The inverter now processes the Write service a...

Page 363: ...handshake bit in the response message of the drive inverter The controller now detects that the received handshake bit is once again the same as the one which was sent It can now prepare another para...

Page 364: ...naled to the high er level controller using the Fieldbus mode active bit in the status word For safety reasons you must also enable the inverter at the terminals for control via the fieldbus system Co...

Page 365: ...148 to the input output addresses 144 149 of the controller Configuring the bus structure The bus structure can be configured online or offline using the CMD tool Offline configura tion Insert with ID...

Page 366: ...ettings NOTE Not all combinations are possible because the inverter can occupy a maximum of six words in the INTERBUS Program settings Function MOVIDRIVE display ID code 227 dec E3 hex Parameter chann...

Page 367: ...on of the INTERBUS participants The following entries are important Device description The fields Manufacturer Name and Device Type must be given the following names Manufacturer name SEW EURODRIVE De...

Page 368: ...ion of the inverter CMD tool version 4 50 and higher allows to copy your own ICO files into the IBSCMD Pict32 directory Figure 151 The INTERBUS description files for CMD tool can be found on the SEW w...

Page 369: ...engths Transmit Receive 243 bytes each Supported Parameter Channel Services Standard Read Write Standard Assigning process data INTERBUS process data of the inverter is assigned to the program address...

Page 370: ...the PCP test This procedure establishes a PCP connection to the device and reads the parameter list object directory saved in the device Set the CMD tool to Monitoring mode Click the inverter to whic...

Page 371: ...ss can be aborted If an error message appears instead of the progress indicator check the PCP configu ration and allocation of CRs If necessary format the parameterization memory of the interface modu...

Page 372: ...el between the interface module and the inverter This additional PCP channel can be used by a supervisory computer for example to access the inverter parameter values via the Ethernet Interbus communi...

Page 373: ...rvices are important for setting the inverter parameters Establishing a connection Initiate Reading parameter values Read Writing parameter values Write Disconnecting a connection Abort Refer to the u...

Page 374: ...t of the inverter Any attempt to re establish an existing communication connection generally results in an abort The communication connection will then no longer exist so the Initiate PCP service must...

Page 375: ...As well as the parameter index this gives you additional information on coding the range of values and the meaning of the parameter data The object description in the object list is identical for all...

Page 376: ...eters is sufficient for nearly all applications The user data area is set to 38 x 6 2 Byte 230 Byte Type Octet String The following table shows the structure of the Download parameter block object The...

Page 377: ...rameter number no 1 to 38 where the error occurred see example Example Error writing the 11th parameter Write Error Response Error class 8 Other Error Code 0 Other Additional code High 11dec Error wri...

Page 378: ...ure of the parameter channel The MOVILINK parameter channel cyclical object is only handled locally on the INTERBUS interface The following table shows the process of a parameter access via the cyclic...

Page 379: ...ows the process of the cyclically called read write services for the MOVILINK cyclic parameter channel Controller master MOVIDRIVE slave 1 READ MOVILINK cyclic parameter channel to evaluate the status...

Page 380: ...l performs a write service If a write type service is executed via the acyclic parameter channel e g write parameter or write parameter volatile the inverter responds with the current service confirma...

Page 381: ...LINK parameter channel 1 Receipt is confirmed immediately parameter channel is evaluated and requested service is executed 2 Service confirmation is entered into parameter channel and can be evaluated...

Page 382: ...8 other error the error class is generated by the communications software of the fieldbus card in case of a faulty communication Return codes sent from the inverter system are all in Error class 8 Oth...

Page 383: ...Repeat the read or write service If the error occurs again switch the inverter off and back on again If this error occurs permanently consult the SEW Electronics Service Add code high hex Add code low...

Page 384: ...rmation on controlling the inverter via the process data channel in particular regarding the coding of the control and status word Parameter setting via the PCP interface This section describes how pa...

Page 385: ...you have to configure the device description for the inverter in the CMD tool Process of a parameterization sequence The peripherals communication protocol PCP of the INTERBUS standardizes access to...

Page 386: ...manual for more information on coding drive parameters The table shows the Value for parameter too great return code by way of example Word Meaning Coding hex 1 Command_Code Read_Request 00 81 2 Param...

Page 387: ...parameters Once you have sent this service you should receive the positive message Write_Confirmation The table shows the Value for parameter too great return code by way of example Data 1 High Byte...

Page 388: ...acyclic parameter channel can be used via index 8299 dec 206B hex Example Writing the value 74565 of the IPOSplus variable H0 Index 11000 dec 2AF8 hex Value to be written 74565 dec 0001 2345 hex You...

Page 389: ...dec 206B hex Example Reading the IPOSplus variable H0 Index 11000 dec 2AF8 hex Refer to the MOVIDRIVE Fieldbus Unit Profile manual for a detailed description of the MOVILINK parameter channel Once the...

Page 390: ...ng hex 1 Message_Code Read_Confirmation 80 81 2 Parameter_Count 00 07 3 Invoke_ID Comm _Reference 00 02 4 Result 00 00 5 Length 00 08 6 Data 1 Management byte Data 2 Reserved 31 00 7 Data 3 4 Index e...

Page 391: ...the Write_Confirmation after this service has been sent Once again you can use the return codes for evaluating a negative message The individual parameters of the download parameter block in the inve...

Page 392: ...cking system error Error causes unit to disconnect Yellow Flashing Unit not ready Factory setting in progress or DC 24 V backup mode without supply voltage Green Flashing Flying start in process Opera...

Page 393: ...verter connected to a rotating motor Green red Flashing 0 5 s green 0 5 s red Limit switch contacted Limit switch reached in enable operating status Yellow red Flashing 0 5 s yellow 0 5 s red Limit sw...

Page 394: ...nable Green Steady light Enable Motor is energized Red Steady light Locking system error Error causes unit to disconnect Yellow Flashing Unit not ready Factory setting in progress or DC 24 V backup mo...

Page 395: ...yellow not OK 05226AEN Figure 163 Frequent LED patterns A Power on of inverter INTERBUS not yet active B Incorrect setting of DIP switches INTERBUS not yet active C Initialization phase of INTERBUS sy...

Page 396: ...s been exceeded does not have optical line diagnostics a control of the optical transmission power is not possible Check the continuing fiber optic cable for cable quality correct connector installati...

Page 397: ...mains power has been switched on or the DC 24 V supply connected one of the following fault messages can appear Try to establish the connection by removing the keypad and plugging it in again If you c...

Page 398: ...d the signature can only be entered or changed using MOVITOOLS SHELL It is used to identify the parameter set or the unit Manual mode Leave manual mode In case of malfunction Reset parameter P840 is c...

Page 399: ...r MOVIDRIVE unit when the parameter set is copied Parameter P931 can be used to start and stop the IPOSplus program from the DBG11B keypad 02408AEN Figure 165 DBG11B quick menu SETPOINTS RAMP GENERATO...

Page 400: ...TUP ACTIVE You tried to change parameters when factory setting is active 6 VALUE TOO HIGH You tried to enter a value that is too high 7 VALUE TOO LOW You tried to enter a value that is too low 8 REQ C...

Page 401: ...output stage goes to high resistance after the brake reaction time has elapsed P732 P735 Emergency stop The drive is braked with the emergency ramp t14 t24 Once the stop speed is reached P300 P310 the...

Page 402: ...k mains phases 09 Startup Immediate switch off Inverter has not been taken into operation for the selected operating mode Perform startup for the required operating mode 10 IPOS ILLOP Emergency stop I...

Page 403: ...eck reference travel type setting and required parameters 41 IPOS watch dog option Immediate disconnec tion Error in communication between system software and option software Watchdog in the IPOS prog...

Page 404: ...f necessary 84 Motor protection Emergency stop Motor utilization too high Reduce load Extend ramps Observe longer pause times 85 Copy Immediate disconnec tion Error while copying parameters Check conn...

Page 405: ...when sending the unit in for repair Serial number nameplate Unit designation Standard version or application version Digits on the status label Short description of application drive application cont...

Page 406: ...slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set according to the following overview We recommend that you increa...

Page 407: ...t temperature C JLast Mass moment of inertia to be driven kgm2 JMot Mass moment of inertia of the motor kgm2 JX Mass moment of inertia reduced to the motor shaft kgm2 kT Torque constant Nm A nA Output...

Page 408: ...DI10 DI17 112 140 Binary inputs basic unit 112 140 Binary inputs DI00 DI07 112 Binary inputs DI10 DI17 112 Binary inputs option 112 140 Binary output basic unit 141 Binary output DO01 DO05 141 Binary...

Page 409: ...controller 335 Startup procedure 333 Structure of the startup menu 332 Switching the language 331 DBG11B keypad 67 Basic displays 397 Menu 398 Quick menu 399 DBG11B keypad menu 398 DC link voltage 110...

Page 410: ...rtificate 28 Grounding 281 Group drive VFC 248 H HCS cable 288 HD output choke Connection 252 Heat sink temperature 111 HF output filter Connection 253 Hiperface offset X14 169 Hiperface offset X15 16...

Page 411: ...137 Motor compensation asynchronous 1 2 130 Motor encoder Connect 314 General installation instructions 313 Motor parameters 129 Motor potentiometer 125 Motor protection 132 Motor protection 1 2 132 M...

Page 412: ...rameter channel 380 MOVILINK cyclic parameter channel 378 MOVILINK parameter channel 389 MOVITOOLS operating software 27 N Nameplate 267 ND line choke Connection 252 NF line filter Connection 252 Numb...

Page 413: ...sic unit 99 Overview of the cable sets for connection at X15 on the MCH basic unit 97 Overview of the cable sets for connection at X15 on the MCS basic unit 95 Overview of the cable sets for connectio...

Page 414: ...114 Setpoints ramp generators 114 Setup 153 SEW icons 368 Shield clamp 293 Shielding 281 Signal 1 136 Signal 1 when 135 136 137 Skip width 1 2 148 Skip window center 1 2 148 Slave setpoint 152 Slip co...

Page 415: ...4 Technology function 113 Electronic cam 15 Temperature protection motor 139 Terminal assignment 140 Terminals functional description for MCH4_A 302 Terminals functional description MCF MCV MCS4_A 298...

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Page 420: ...230 Bangladesh Tel 880 2 8912246 Fax 880 2 8913344 Belgium Assembly Sales Service Br ssel SEW Caron Vector S A Avenue Eiffel 5 B 1300 Wavre Tel 32 10 231 311 Fax 32 10 231 336 http www caron vector be...

Page 421: ...DD Guangzhou 510530 P R China Tel 86 20 82267890 Fax 86 20 82267891 sewguangzhou sew com cn Shenyang SEW EURODRIVE Shenyang Co Ltd 10A 2 6th Road Shenyang Economic Technological Development Area Sheny...

Page 422: ...300 Fax 358 6 3127 470 Gabon Sales Libreville Electro Services B P 1889 Libreville Tel 241 7340 11 Fax 241 7340 12 Great Britain Assembly Sales Service Normanton SEW EURODRIVE Ltd Beckbridge Industri...

Page 423: ...l vsnl net in Chennai SEW EURODRIVE India Private Limited F2 1st Floor Sarvamangala Indira New No 67 Bazullah Road Chennai 600 017 Tel 91 44 28144461 Fax 91 44 28144463 saleschen seweurodriveindia com...

Page 424: ...7132 Verona Tel 39 045 97 7722 Fax 39 045 97 6079 Ivory Coast Sales Abidjan SICA Ste industrielle et commerciale pour l Afrique 165 Bld de Marseille B P 2323 Abidjan 08 Tel 225 2579 44 Fax 225 2584 36...

Page 425: ...4982 72 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Naujoji 19 LT 62175 Alytus Tel 370 315 79204 Fax 370 315 56175 info irseva lt http www sew eurodrive lt Luxem...

Page 426: ...drive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD 10 Settlers Crescent Ferrymead Christchurch Tel 64 3 384 6251 Fax 64 3 384 6455 sales sew eurodrive co nz Technical Office Palmerston North SEW E...

Page 427: ...sala 102 Edif cio ACIA P 4450 016 Matosinhos Tel 351 229 350 383 Fax 351 229 350 384 MobilTel 351 9 332559110 esc porto sew eurodrive pt Romania Sales Service Bucuresti Sialco Trading SRL str Madrid n...

Page 428: ...4 3104 http www sew co za dross sew co za Capetown SEW EURODRIVE PROPRIETARY LIMITED Rainbow Park Cnr Racecourse Omuramba Road Montague Gardens Cape Town P O Box 36556 Chempet 7442 Cape Town Tel 27 21...

Page 429: ...B Tr dg rdsgatan 8 S 93131 Skellefte Tel 46 910 7153 80 Fax 46 910 7153 93 Switzerland Assembly Sales Service Basel Alfred lmhof A G Jurastrasse 10 CH 4142 M nchenstein bei Basel Tel 41 61 417 1717 Fa...

Page 430: ...key Assembly Sales Service Istanbul SEW EURODRIVE Hareket Sistemleri San ve Tic Ltd Sti Bagdat Cad Koruma Cikmazi No 3 TR 34846 Maltepe ISTANBUL Tel 90 216 4419163 164 3838014 15 Fax 90 216 3055867 ht...

Page 431: ...Ind Complex 2107 High Hill Road P O Box 481 Bridgeport New Jersey 08014 Tel 1 856 467 2277 Fax 1 856 845 3179 csbridgeport seweurodrive com Dayton SEW EURODRIVE INC 2001 West Main Street Troy Ohio 453...

Page 432: ......

Page 433: ...hen DCOM must be jumpered with DGND DC 24 V K12 AC 3 1 2 3 4 5 6 7 8 9 10 S12 S11 Reference for binary outputs Binary outputs Binary input Higher level controller R11 10 V 10 V 0 4 20 mA DC 24 V input...

Page 434: ...elay N C contact relay No function Reference potential for binary signals DC 24 V input ON OFF S12 S11 System bus terminating resistor Change I signal U signal AGND Reference potential DC 10 V analog...

Page 435: ...G BGE BG BGE F14 F15 K11 AC 3 K11 AC 3 K11 AC 3 1 2 3 4 13 14 15 BMK VAC VAC VAC CT CV CM71 112 Cut off in the DC and AC circuits Brake connector X4 UZ UZ PE DC link connection M 3 phase Protective ea...

Page 436: ...g quality that reduces the cost and complexity of daily operations With a global presence that offers responsive and reliable solutions Anywhere With innovative technology that solves tomorrow s probl...

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