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ELECTRICAL COMPONENTS: 850 GASOLINE VEHICLE
Starter/Generator
Page 14-2
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
14
5. Support the starter/generator so that when the pivot bolts are removed the starter/generator will not fall
to the ground. Remove the two pivot nuts (7) and bolts (5) from the mounting bracket.
6. Remove the starter/generator.
Disassembly of the Starter/Generator to Service the Brushes
1. Remove the two bolts (20) and pull commutator end cover (23) free of starter/generator housing (24)
(Figure 14-2, Page 14-2)
.
See following NOTE
.
NOTE:
If the brushes are not removed, contact between the brushes and commutator as the commutator
end cover is being removed or installed could damage the brushes. Lift the brush springs out of the
notches in the brushes and pull the brushes back from the center of the commutator end cover.
The springs will rest on the sides of the brushes and help prevent them from sliding towards the
center of the cover
(Figure 14-6, Page 14-4).
2. Remove brush covers (29 and 30), screws (25) and lock washers (26), brush springs (28), and brushes
(27)
(Figure 14-3, Page 14-2)
.
See following NOTE.
NOTE:
To clean and inspect the armature/commutator and the bearings, see Disassembly of the Starter/
Generator to Service the Armature/Commutator on page 14-4.
Brush Inspection and Replacement
1. Visually inspect brushes. Replace brushes that are cracked or severely chipped.
2. Check the wear line on the side of the brush. If the end of the brush is within 1/16 inch (1.6 mm) of the
wear line, replace all four brushes
(Figure 14-4, Page 14-2).
Figure 14-2 Commutator End Cover
Figure 14-3 Brush Covers and Brushes
Figure 14-4 Inspect Brushes
20
23
24
26
27
29
23
TYPICAL
3 PLACES
25
TYPICAL
4 PLACES
30
28
0
1
1/2
1/2
STARTER/GENERATOR
BRUSH
WEAR LINE
BRUSH
HOLDER
Summary of Contents for 2007 XRT 800
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