FUEL SYSTEM: GASOLINE VEHICLE
Fuel Tank
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 16-21
16
5. Install the front cover and then the lock washers (25) and four screws (24) on the assembly
(Figure 16-14, Page 16-20)
. Be sure the arrows on the front cover point from the fuel inlet to the fuel out-
let
(Figure 16-15, Page 16-20)
. Tighten the screws to 26 in-lb (3.0 N·m).
FUEL PUMP INSTALLATION
1. Connect to the fuel pump the fuel line (2) that comes from the primary fuel filter (17). Install a new clamp
(16). Route the fuel lines as shown
(Figure 16-13, Page 16-18).
NOTE:
Be sure to connect the fuel line (2), that comes from the primary fuel filter (17), to the inlet nipple
on the pump. Direction of fuel flow is indicated by the arrows on the fuel pump
(Figure 16-13,
Page 16-18)
.
See also
Figure 16-15, Page 16-20
.
2. Connect to the output side of the fuel pump, the fuel line (3) that goes to the secondary fuel filter.
3. Connect the impulse line (7) to the bottom nipple on the fuel pump. Use a new clamp (16).
4. Install the fuel pump. Tighten nylon lock nuts to 38 in-lb (4.3 N·m).
5. Connect battery cables, positive (+) cable first, and tighten hardware to 144 in-lb (16 N·m).
See Figure 1-1, Page 1-3.
Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305) to
minimize corrosion
6. Turn the fuel shut-off valve on top of the fuel tank to the open position
(Figure 16-18, Page 16-25 or
Figure 16-19, Page 16-25)
.
7.
XRT 800/810:
Place the Forward/Reverse handle in the NEUTRAL position and chock the wheels.
See
following DANGER.
8.
XRT 850:
Place the Forward/Reverse handle in the NEUTRAL position, chock the wheels, and the neu-
tral lockout switch in the MAINTENANCE position.
See following DANGER.
ý
DANGER
• Repair all fuel leaks before operating the vehicle.
9. Start the engine and check for fuel leaks. If the fuel pump leaks, a rebuild kit must be installed to replace
all gaskets and diaphragms.
FUEL TANK
See General Warning on page 1-1.
GENERAL INFORMATION
The vehicle is equipped with a high impact plastic, seven gallon (26.5 liter) fuel tank.
ý
WARNING
• If the fuel tank is damaged, replace it. Do not attempt to repair it. See the following tank
removal and disposal procedure.
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