ELECTRICAL COMPONENTS: 800 AND 810 GASOLINE VEHICLES
Lockout Cam Limit Switch
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 13-17
13
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WARNING
• If a fuse is blown, determine the cause of the failure and make necessary repairs before
installing a new fuse. Use the appropriately rated fuse; if a fuse with a higher amp rating is
used, damage to the vehicle electrical system may occur.
2. Install the snap-on electrical box cover by firmly pressing down on all corners and install the screw and
tighten to 18 in-lb (2 N·m).
3. Install the air intake hose onto the carburetor.
4. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16.3 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
LOCKOUT CAM LIMIT SWITCH
See General Warning on page 1-1.
Testing the Lockout Cam Limit Switch
See Test Procedure 7, Section 11, Page 11-15.
Lockout Cam Limit Switch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
3. Disconnect the wires from the lockout cam limit switch (5) located on the back of the Forward/Reverse
shifter assembly
(Figure 13-19, Page 13-18)
.
4. Remove two nuts (2) and washers (6) from the lockout cam limit switch (5) and slide the lockout cam limit
switch off of the screws.
Lockout Cam Limit Switch Installation
1. Install the limit switch (5) with washers (6) and nuts (2) and tighten to 5 in-lb (0.6 N·m)
(Figure 13-19,
Page 13-18)
. Place the Forward/Reverse handle in REVERSE to make sure that both switches actuate.
See following CAUTION.
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CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be
damaged.
2. Connect the black wire to the common (COM) terminal and the green wire to the normally open (NO) ter-
minal of the lockout cam limit switch.
See Wiring Diagrams, Section 11, Page 11-6.
3. Connect battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16.3 N·m). Coat ter-
minals with Battery Terminal Protector Spray (CCI P/N 1014305).
4. With the Forward/Reverse handle in the NEUTRAL position, the lockout cam should be activating the
lockout cam limit switch. Make sure everyone is clear of the vehicle.
5. Turn the key switch to the START position. The engine should crank only when the Forward/Reverse
handle is in the NEUTRAL position.
6. Test drive the vehicle in both forward and reverse for proper operation.
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