BODY AND TRIM
Front Body – 800 and 810
Page 4-4
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
4
5. Pull front body (9) from body covers (12) and (13).
NOTE:
Body cover is not attached to the vehicle frame and may stay with the body when removed.
6. Disconnect headlights from wire harness at spade connectors and remove from the vehicle.
MOLDED DASH REMOVAL
1. Remove instrument panel:
1.1. Loosen and remove the seven Tuflok screws securing the instrument panel to the dash (7)
(Figure 13-18, Page 13-15)
.
See Key Switch Removal on page 13-14.
1.2. Pull panel away from the dash to access electrical components.
1.3. Disconnect the wires from the electrical components mounted on the instrument panel. Do not
allow wires to touch.
1.4. Slide instrument panel up and away from the steering column.
2. Slide the three dash clips (15) along the bottom edge of the dash up and away from the frame and floor
mat
(Figure 4-3, Page 4-5)
.
3. Raise dash up and pass steering wheel through instrument panel opening to remove dash from vehicle.
MOLDED DASH INSTALLATION
1. Pass the steering wheel through the instrument panel opening in the dash
(Figure 4-3, Page 4-5)
.
2. Attach the dash clips along the bottom edge of the dash onto the frame above the floor mat.
3. Install the instrument panel:
3.1. Attach electrical components to connections on the back of the instrument panel
3.2. Position the instrument panel onto the dash and push plastic fasteners into place.
4. Install front body.
See Front Body Installation on page 4-4.
FRONT BODY INSTALLATION
1. Position front body onto frame and attach headlights to wire harness at spade connectors.
2. Install body (9) under body covers (12) and (13) and align holes with dash and body support
(Figure 4-3,
Page 4-5)
.
3. Install body and dash screws and scalloped washers on the top of the body. Tighten to 45 in-lb (5 N·m).
4. Attach plastic caps (5) onto dash screws.
5. Install plastic screws on the sides of the dash and body.
6. Install bumper or brush guard.
See Bumper/Brush Guard Installation on page 4-3.
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