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MOTOR (MODEL 5BC59JBS6390)
Motor
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 26-7
26
BEARING INSPECTION
1. Use a clean cloth to wipe the carbon dust off of the bearing. Inspect the bearing by spinning it by hand
and checking for both axial (A) and radial (B) play
(Figure 26-8, Page 26-7)
.
2. Replace the bearing if it is noisy, does not spin smoothly, or has excessive play. Check the bearing and
replace if rusted, worn, cracked, or if there is an abnormal color change in the metal of the bearing. Do
not remove the bearing from the armature shaft unless it is to be replaced.
BEARING REMOVAL
1. Place the wedge attachment tool (CCI P/N 1012812) between the bearing (15) and the armature (17)
(Figure 26-9, Page 26-8)
. Make sure the wedge attachment tool is supporting the inner race of the bear-
ing. If a press is not available, secure a bearing puller (CCI P/N 1012811) to the bearing and pull the bear-
ing off of the end of the armature shaft. Support the shaft so it will not drop when the bearing is removed
(Figure 26-10, Page 26-10)
. Discard the bearing and speed sensor magnet.
See following NOTE.
NOTE:
The speed sensor magnet will be pressed off by the bearing when the bearing is removed.
BEARING INSTALLATION
1. Press a new bearing (15) onto the armature
(Figure 26-9, Page 26-8)
. Use an arbor press that exerts
pressure on the inner race only.
See following NOTE
.
NOTE:
Make sure the bearing retainer (16) is positioned on the armature shaft before the bearing is
pressed onto the armature
(Figure 26-9, Page 26-8)
.
An arbor with an outside diameter of less than 5/8 inch (16 mm) should be used to press the bear-
ing onto the armature.
2. Install the speed sensor magnet.
See Speed Sensor Magnet Installation on page 26-9.
Figure 26-7 Brush Spring Tension Test
Figure 26-8 Inspect Bearing
0
5
10
15
20
25
30
35
40
45
50
A
B
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