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2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 15-1
15
SECTION 15 – ENGINE
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DANGER
• See General Warning on page 1-1.
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WARNING
• See General Warning on page 1-1.
GENERAL INFORMATION
See General Warning on page 1-1.
This gasoline vehicle is powered by a 4-cycle, overhead valve, single cylinder, air-cooled engine. The 4-cycle
engine has an oil reservoir (crankcase) similar to automobiles, trucks, aircraft, heavy equipment, machinery
and other applications designed for reliable heavy-duty service. The engine has two major component
assemblies: the cylinder assembly and the crankcase assembly.
See following NOTE.
NOTE:
Engine rotation is clockwise as viewed from the clutch side of the engine.
This section contains information for removing and replacing the engine. For complete instruction on engine
disassembly, repair, rebuilding, and reassembly, see your authorized dealer.
BEFORE SERVICING
Carefully read the applicable information and instructions before beginning engine service. Diagrams, DAN-
GER, WARNING, CAUTION and NOTE statements and detailed descriptions have been included wherever
necessary. Anyone attempting engine service should have knowledge and experience in small engine service
and repair.
ENGINE ROTATION
When turning the crankshaft by hand, always turn it clockwise as viewed from the clutch side of the engine.
This will ensure proper adjustments.
SPARK PLUG
Spark plugs are selected to suit specific engine design and vehicle operating conditions. The spark plug (CCI
P/N 101881101) is designed to give maximum life and efficient combustion of fuel. The spark gap should be
set to 0.027-0.031 inches (0.69-0.79 mm).
Spark Plug Removal
See General Warning on page 1-1.
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CAUTION
• Before removal and disassembly, clean the engine.
Remove all dirt from plug base in the cylinder head before removing plug. Use a 13/16-inch deep well socket
wrench or 13/16-inch spark plug wrench to loosen the plug.
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