Club Car 2007 XRT 800, Maintenance Service Manual

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ELECTRICAL COMPONENTS: 850 GASOLINE VEHICLE Headlight Switch
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual Page 14-29
14
HEADLIGHT SWITCH
See General Warning on page 1-1.
Testing the Light Switch
See Test Procedure 28 – Light Switch on page 12-34.
Headlight Switch Removal
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
2. Loosen the set screw locking the light switch knob (1) to the shaft (Figure 14-31, Page 14-28) .
3. Remove the center dash panel. See Key Switch Removal on page 14-12.
4. Disconnect the wires from the light switch.
5. Remove the outer nut (2) from the switch (Figure 14-31, Page 14-28) .
6. Remove the light switch (3) from the center dash.
Headlight Switch installation
1. Connect the wires to the light switch. See Wiring Diagram on page 12-6.
2. Thread the check nut (4) onto the switch until an equal number of threads show on both sides. Insert the
switch through the center dash and install the nut on the outside of the dash. Tighten the nut to 14 in-lb
(1.6 N·m)
(Figure 14-31, Page 14-28) .
3. Push the light switch shaft in. Screw the knob onto the end of the shaft until the knob touches the outer
nut. Then turn the knob in the opposite direction until the headlight beams on the knob are horizontal to
the ground. Tighten the set screw to lock the knob to the shaft.
4. Install the center dash in reverse order of removal. Be sure that key switch terminals cannot touch the
frame and that panel is properly seated and snapped in place.
5. Connect battery cables, positive (+) cable first, and tighten hardware to 144 in-lb (16 N·m) (Figure 1-1,
Page 1-3) . Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305) to minimize corro-
sion.