Club Car 2007 XRT 800, Maintenance Service Manual

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BODY AND TRIM Front Body – 800 and 810
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual Page 4-3
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FRONT BODY – 800 AND 810
See General Warning on page 1-1.
BUMPER/BRUSH GUARD REMOVAL
1. Remove bolts (3) and lock nuts (4) (Figure 4-1, Page 4-3 or Figure 4-2, Page 4-3) .
2. Remove screws (5) and pull the bumper (1) or brush guard (2) from vehicle. See following WARNING.
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WARNING
• Have another person hold the bumper or brush guard firmly against the frame when removing
the last bolt. The bumper weighs approximately 40 pounds. Hold the bumper or brush guard
securely during removal to avoid personal injury.
• Do not operate the vehicle without an installed front bumper or brush guard that is
specifically designed and approved for use on this vehicle. Instability in the vehicle could
cause serious injury or death.
BUMPER/BRUSH GUARD INSTALLATION
1. Position the bumper (1) or brush guard (2) against body and front frame and loosely install top bolts (3)
and lock nuts (4) (Figure 4-1, Page 4-3 or Figure 4-2, Page 4-3) . See preceding WARNING.
2. Install bottom screws (5) and tighten to 14 ft-lb (19 N·m).
3. Tighten lock nuts (4) to 17.5 ft-lb (24 N·m).
FRONT BODY REMOVAL
1. Remove bumper or brush guard. See Bumper/Brush Guard Removal on page 4-3.
2. Remove caps (5) from body and dash screws (Figure 4-3, Page 4-5) .
3. Remove screws (4) and plastic scalloped washers (6) from body and body support and slide body away
from dash.
4. Remove plastic screws from sides of dash and body.
Figure 4-1 Bumper – 800 and 810 Figure 4-2 Brush Guard – 800 and 810
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