UNITIZED TRANSAXLE: 800/810 GASOLINE VEHICLES
Unitized Transaxle Installation
Page 18-14
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
18
1. Install the wheels.
See Wheel Installation, Section 8, Page 8-1.
2. Install the leaf springs.
See Leaf Spring Installation – All Vehicles, Section 9, Page 9-4.
3. Position the transaxle mounting plate on the two mounting studs at the rear of the engine, and then install
the two mounting nuts finger tight
(Figure 18-36, Page 18-14)
.
4. Install the remaining four mounting bolts and four nuts (one bolt and nut at each corner of the mounting
plate) finger tight.
5. Tighten the four corner nuts (with bolts) to 30 ft-lb (40.7 N·m). Tighten the two center nuts (on the engine
block studs) to 17 ft-lb (23.1 N·m)
(Figure 18-36, Page 18-14)
.
6. Install the accelerator cable bracket on transaxle case. Tighten the mounting screws to 134 in-lb (15.1
N·m)
(Figure 18-33, Page 18-13)
.
7. Install the governor cable bracket on transaxle case. Tighten the mounting screws to 134 in-lb (15.1 N·m)
(Figure 18-32, Page 18-13)
.
8. Install governor lever arm on governor shaft
(Figure 18-37, Page 18-14)
.
8.1. With the governor lever arm loose on the governor shaft, turn the governor arm shaft counterclock-
wise until it stops. Then pull the governor lever arm rearward until the carburetor throttle is in the
“wide open throttle” (WOT) position
(Figure 18-37, Page 18-14)
.
8.2. While holding the arm and shaft in the fully counterclockwise position, tighten the governor arm
lever nut to 35 in-lb (4.0 N·m)
(Figure 18-37, Page 18-14)
.
9. Install the key onto the input shaft
(Figure 18-38, Page 18-15)
.
10. Position the driven clutch on the transaxle input shaft and install the washer (yellow side facing out) and
mounting bolt. Tighten the mounting bolt to 14 ft-lb (19.0 N·m)
(Figure 18-38, Page 18-15)
.
11. Install the drive belt.
See Drive Belt Installation, Section 20, Page 20-3.
Figure 18-36 Transaxle Mounting
Figure 18-37 Governor Arm
TRANSAXLE MOUNTING
BOLT AND NUT
(TYPICAL 4 PLACES)
WOODEN
BLOCKS
TRANSAXLE
MOUNTING NUT
(TYPICAL 2 PLACES)
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