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2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Key Switch ....................................................................................................................................... 14-12
Solenoid ........................................................................................................................................... 14-14
Fuse ................................................................................................................................................. 14-14
Kill Limit Switch ................................................................................................................................ 14-15
Neutral Lockout Limit Switch ............................................................................................................ 14-16
Reverse Warning Buzzer ................................................................................................................. 14-18
Reverse Buzzer Limit Switch ........................................................................................................... 14-19
Low Oil Warning Light ...................................................................................................................... 14-20
Fuel Gauge/Hour Meter ................................................................................................................... 14-21
Fuel Level Sending Unit ................................................................................................................... 14-22
RPM Limiter ..................................................................................................................................... 14-22
Ignition Coil ...................................................................................................................................... 14-23
Oil Level Sensor ............................................................................................................................... 14-26
Headlights ........................................................................................................................................ 14-26
Voltage Limiter ................................................................................................................................. 14-28
Headlight Switch .............................................................................................................................. 14-29
Battery .............................................................................................................................................. 14-30
Ground Cables ................................................................................................................................. 14-34
SECTION 15 – ENGINE
General Information .........................................................................................................................
15-1
Before Servicing ...........................................................................................................................
15-1
Engine Rotation ............................................................................................................................
15-1
Spark Plug ....................................................................................................................................
15-1
Cylinder Head ..................................................................................................................................
15-3
General Information ......................................................................................................................
15-3
Breather Valve (Reed Valve) ........................................................................................................
15-3
Crankcase ........................................................................................................................................
15-3
Engine Removal ...........................................................................................................................
15-3
Crankcase Cover Removal ..........................................................................................................
15-3
Oil Level Sensor ...........................................................................................................................
15-5
Crankcase Cover Installation .......................................................................................................
15-5
Ignition Coil and Flywheel ................................................................................................................
15-6
Flywheel Installation .........................................................................................................................
15-8
Engine Installation ............................................................................................................................
15-9
Torque Specifications ................................................................................................................... 15-10
Adjustments and Settings ............................................................................................................ 15-10
SECTION 16 – FUEL SYSTEM: GASOLINE VEHICLE
General Information .........................................................................................................................
16-1
Summary of Contents for 2007 XRT 800
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