MOTOR (MODEL EJ4-4001)
Motor Installation
Page 27-14
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
27
4. Install motor on transaxle.
4.1. Slide the motor coupling onto the transaxle input shaft.
See following NOTE.
NOTE:
The coupling will push any excess grease on the input shaft along the shaft toward the transaxle.
When the motor is pushed onto the input shaft, the motor housing will not bottom out against the
transaxle housing
(Figure 27-15, Page 27-10)
. There will be approximately 1/16 inch (1.6 mm)
gap between the motor adapter ring and transaxle housing as shown
(Figure 27-23, Page 27-14)
.
4.2. Loosely install the four bolts that secure the motor to the transaxle. Do not tighten.
4.3. Begin finger-tightening the bolts in the sequence indicated
(Figure 27-24, Page 27-15)
. Continue
tightening by hand until the motor is seated in the transaxle housing.
See following CAUTION and
NOTE.
CAUT ION
• Make sure the motor is properly seated in the transaxle housing.
NOTE:
Failure to install and tighten the motor mounting bolts in the proper sequence and to the proper
tightness may result in motor noise during operation.
4.4. Tighten the right bolt (1) to 65 in-lb (7.3 N·m).
4.5. Tighten the left bolt (2) to 65 in-lb (7.3 N·m).
4.6. Tighten the center bolt (3) to 65 in-lb (7.3 N·m)
(Figure 27-24, Page 27-15)
.
4.7. Tighten the bolt (4) inserted through the tab to 155 in-lb (17.5 N·m)
(Figure 27-24, Page 27-15)
.
4.8. Install the motor wires, making sure they are connected to the correct motor terminals and that the
terminal orientation is correct.
See Wiring Diagram on page 21-2.
Tighten the terminal retaining
nuts to 65 in-lb (7.3 N·m).
4.9. Secure the white, orange, green, and blue wires with a wire tie so that none of the motor wires will
scrub the motor or transaxle when the vehicle is in operation.
4.10. Connect the three-pin speed sensor wire to the vehicle wire harness.
5. If using a chain hoist, lower the vehicle and guide the leaf springs into the shackles. If using a floor jack,
raise the transaxle until the leaf springs can be guided into the shackles.
Figure 27-22 Clean Chamfer and Input Shaft End
Figure 27-23 Gap at Motor and Transaxle
SHAFT END
CHAMFER
1/16 INCH (1.6 MM)
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