TORQUE CONVERTER: GASOLINE VEHICLE
Drive Belt
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 20-3
20
2. Disconnect the spark plug wire from the spark plug.
See WARNING “To avoid unintentionally start-
ing...” in General Warning on page 1-2.
3. Grasp the belt midway between the drive and driven clutches. Lift upward on the belt to force the sheaves
of the DRIVEN clutch apart, then roll the belt off the DRIVEN clutch by rotating the clutch counterclock-
wise
(Figure 20-2, Page 20-3)
.
See following CAUTION.
ý
CAUTION
• Make sure fingers are not underneath the belt when rolling the belt off the driven clutch.
4. Remove the belt from the drive clutch.
DRIVE BELT INSTALLATION
1. Position the new belt on the drive clutch, then start the belt over the top of the driven clutch.
2. With the belt started onto the driven clutch, rotate the driven clutch counterclockwise and roll the belt over
the driven clutch sheaves and onto the clutch.
3. Connect battery cables, positive (+) cable first, and tighten hardware to 144 in-lb (16 N·m).
See Figure 1-1, Page 1-3.
Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305) to
minimize corrosion.
4. Connect the spark plug wire to the plug.
Figure 20-2 Drive Belt Removal
DRIVE CLUTCH
DRIVEN
CLUTCH
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