TROUBLESHOOTING AND ELECTRICAL SYSTEM: 850 GAS
Troubleshooting Guide
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 12-5
12
Transmission does not engage or
disengage smoothly.
Transmission shifter linkage is binding or
is out of adjustment
Section 19 – Unitized Transaxle: 850
Gasoline Vehicle
Insufficient (low) level of lubricant or
wrong type of lubricant in transmission
Section 19 – Unitized Transaxle: 850
Gasoline Vehicle
Internal gears are damaged or worn
Section 19 – Unitized Transaxle: 850
Gasoline Vehicle
Synchronizer rings are worn, damaged or
jammed
Section 19 – Unitized Transaxle: 850
Gasoline Vehicle
Excessive vehicle vibration.
Engine mounting nuts or bolts are loose
Section 15 – Engine
Snubber on frame is worn or damaged
Section 15 – Engine
Misaligned muffler mounting clamp
Section 17 – Exhaust System: Gasoline
Vehicles
Damaged drive belt or starter belt
Section 20 – Torque Converter: Gasoline
Vehicle
Damaged drive clutch
Section 20 – Torque Converter: Gasoline
Vehicle
Damaged starter/generator pulley
Section 14 – Electrical Components: 850
Gasoline Vehicle
Starter/Generator on page 14-1
RPM setting is incorrect
Section 16 – Fuel System: Gasoline
Vehicle
Engine RPM Adjustment on page 16-12
Torque converter does not shift
smoothly.
Drive belt is worn, cracked, glazed, or
frayed
Section 20 – Torque Converter: Gasoline
Vehicle
Drive clutch malfunction
Section 20 – Torque Converter: Gasoline
Vehicle
Governor is sticking
Section 19 – Unitized Transaxle: 850
Gasoline Vehicle
Engine won’t stop running.
Kill circuit wire is disconnected from the
ignition coil
Section 12 – Troubleshooting and
Electrical System: 850 Gas
Test Procedure 12
Accelerator pedal linkage out of
adjustment causing engine kill limit switch
not to activate
Section 16 – Fuel System: Gasoline
Vehicle
Carburetor is too lean; check main and
pilot jet sizes
Section 16 – Fuel System: Gasoline
Vehicle
Carburetor throttle stop screw out of
adjustment
Section 16 – Fuel System: Gasoline
Vehicle
TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSES
CORRECTIVE ACTION
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