![background image](http://html1.mh-extra.com/html/club-car/2007-xrt-800/2007-xrt-800_maintenance-service-manual_2626829126.webp)
TROUBLESHOOTING AND ELECTRICAL SYSTEM: 800 AND 810 GAS
Troubleshooting Guide
Page 11-2
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
11
Engine starts but does not run
smoothly.
Spark plug is fouled or in poor condition
Section 15 – Engine
Spark plug wire is damaged or loose
Section 15 – Engine
Intermittent ignition coil failure
Section 11 – Troubleshooting and Electrical
System: 800 and 810 Gas, Test
Procedures 14, 15, and 16
Water or dirt in the fuel system
and/or carburetor;
dirty or clogged fuel filter
Section 16 – Fuel System: Gasoline
Vehicle
Fuel pump malfunction; fuel pressure to
carburetor too low
Section 16 – Fuel System: Gasoline
Vehicle
Engine turns but fails to start.
Fuel tank is empty
Section 16 – Fuel System: Gasoline
Vehicle
Fuel line or filters clogged
Section 16 – Fuel System: Gasoline
Vehicle
Fouled spark plug
Section 15 – Engine
Spark plug wire damaged or loose
Section 15 – Engine
Loose wire connection at ignition coil or
RPM limiter
Section 11 – Troubleshooting and Electrical
System: 800 and 810 Gas, Test
Procedures 14, 15, and 16
Engine flooded with fuel as result of excess
choking
See Owner’s Manual, Controls and
Indicators. See Choke.
Fuel pump malfunction or failure
Section 16 – Fuel System: Gasoline
Vehicle
Ignition coil or RPM limiter failed
Section 11 – Troubleshooting and Electrical
System: 800 and 810 Gas, Test
Procedures 14, 15, and 16
Kill circuit grounded
Section 11 – Troubleshooting and Electrical
System: 800 and 810 Gas, Test
Procedures 17 and 18
Engine overheats.
Fan screen is partially blocked or plugged
See the Engines and Transaxles manual
(CCI P/N 102396501)
Governor is improperly adjusted
Section 16 – Fuel System: Gasoline
Vehicle
Carburetor is too lean; check main jet size
Section 16 – Fuel System: Gasoline
Vehicle
Engine pre-ignites.
Excessive carbon deposits on piston head
or in combustion chamber
See the Engines and Transaxles manual
(CCI P/N 102396501)
Spark plug heat range is incorrect
Section 15 – Engine
Unsuitable or contaminated fuel
Section 16 – Fuel System: Gasoline
Vehicle
Loss of engine power.
Exhaust valve is restricted with carbon
deposit
See the Engines and Transaxles manual
(CCI P/N 102396501)
Muffler or exhaust pipe restricted with
carbon or other substance
Section 17 – Exhaust System: Gasoline
Vehicles
Ignition coil failed
Section 11 – Troubleshooting and Electrical
System: 800 and 810 Gas, Test
Procedures 14, 15, and 16
Air filter is dirty or clogged
Section 16 – Fuel System: Gasoline
Vehicle
Governor is improperly adjusted
Section 16 – Fuel System: Gasoline
Vehicle
Troubleshooting Guide continued on next page...
TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSES
REFER TO
Summary of Contents for 2007 XRT 800
Page 2: ......
Page 20: ...1 ...
Page 30: ...3 ...
Page 50: ...4 ...
Page 70: ...5 ...
Page 114: ...9 ...
Page 326: ......
Page 348: ......
Page 400: ...21 ...
Page 438: ...23 ...
Page 456: ...25 ...
Page 472: ...26 ...
Page 488: ...27 ...
Page 500: ...28 ...
Page 504: ...29 ...
Page 514: ......
Page 515: ......