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2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 23-1
23
SECTION 23 – ELECTRICAL COMPONENTS:
ELECTRIC VEHICLE
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DANGER
• See General Warning on page 1-1.
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WARNING
• See General Warning on page 1-1.
KEY SWITCH – 800 AND 810
See General Warning on page 1-1.
Testing the Key Switch
See Test Procedure 8, Section 21, Page 21-16.
Key Switch Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
3. Remove the instrument panel.
3.1. Loosen seven Tuflok screws, but do not remove screws completely, as shown in Detail A
(Figure 23-1, Page 23-2)
.
3.2. Remove Tuflok screws from instrument panel as shown in Detail B.
3.3. Pull forward on top of instrument panel to access back side of key switch.
3.4. Disconnect the wire connectors from the key switch.
4. Remove the key switch.
4.1. Remove the key switch nut (1)
(Figure 23-2, Page 23-2)
.
4.2. Remove key switch (2) from back side of instrument panel.
Key Switch Installation
1. Install the key switch in the instrument panel in reverse order of removal. Tighten the key switch nut
firmly. Reconnect the wire connector to the key switch.
2. Install the instrument panel in reverse order of removal.
3. Place the Tow/Run switch in the TOW position and connect the battery cables, positive (+) cable first.
Tighten battery terminals to 110 in-lb (12.4 N·m) and coat terminals with Battery Terminal Protector Spray
(CCI P/N 1014305) to minimize corrosion.
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