Club Car 2007 XRT 800, Maintenance Service Manual

Page: 468 / 516

MOTOR (MODEL 5BC59JBS6390) Motor Installation
Page 26-12 2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
26
MOTOR INSTALLATION
See General Warning on page 1-1.
1. Clean the transaxle input shaft.
1.1. Spray the input shaft thoroughly with CRC
®
Brakleen™ or equivalent brake cleaner degreaser.
1.2. Wipe input shaft with a clean cloth.
1.3. Inspect the grooves of the input shaft and remove any remaining debris.
1.4. Repeat steps 1.1 through 1.3 until input shaft is clean.
2. Lubricate the transaxle input shaft.
2.1. Squeeze approximately 1/2 inch (1.3 cm) of moly-teflon lubricant (CCI P/N 102243403) from tube
onto a putty knife as shown (Figure 26-13, Page 26-12) .
2.2. Rotate wheels to rotate input shaft.
2.3. Apply motor coupling grease evenly to the rotating input shaft starting at approximately 1/8 inch (3.1
mm) from the end of the shaft and working back toward the transaxle (away from the end of the
shaft)
(Figure 26-14, Page 26-12) .
2.4. The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5
mm).
2.5. Use a flat screwdriver to clean the grease out of one of the grooves and allow air to escape when
the motor is pushed onto the input shaft.
2.6. Check the chamfer and end of the input shaft to ensure these areas are completely clean of grease
as shown (Figure 26-15, Page 26-13) .
3. Install the molded bumper.
3.1. With the flat side toward the bottom of the coupling, install the molded bumper (30) into the motor
coupling (Figure 26-9, Page 26-8) . See following NOTE.
NOTE: The motor coupling and the new molded bumper must be free of grease and debris.
3.2. Ensure that the installed bumper is seated at the bottom of the coupling.
Figure 26-13 Grease on Putty Knife Figure 26-14 Application of grease to Input
Shaft Grooves
1
2
1/2
mm
inch
1
2 3
1 1/2
mm
inch
GREASE
1/8 INCH
(3.1 MM)
3/8 INCH (9.5 MM)