ENGINE
Crankcase
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 15-5
15
OIL LEVEL SENSOR
Testing the Oil Level Sensor
See Test Procedure 21, Section 11, Page 11-30.
Oil Level Sensor Removal
1. If not already removed, remove crankcase cover.
See Crankcase Cover Removal on page 15-3.
2. Disconnect the oil level sensor wire (2) from the cord connection (1)
(Figure 15-2, Page 15-4)
.
3. Remove the screw (3) from the wire clamp (4).
4. Remove the two mounting screws from the inside of the crankcase cover and remove the oil level sensor
and bracket.
5. If necessary, remove the three screws (7) that hold the sensor to the bracket (5).
Oil Level Sensor Installation
1. If the oil level sensor was removed from the bracket, install sensor (6) into bracket (5) and secure with
three screws (7)
(Figure 15-5, Page 15-5)
. Tighten to 17 in-lb (1.9 N·m).
2. Position the sensor and bracket on inside of crankcase and install two mounting screws.
3. Connect sensor wire (2) to cord connector (1)
(Figure 15-5, Page 15-5)
.
4. Install screw (3) through wire clamp and into crankcase cover. Tighten to 30 in-lb (3.4 N·m).
CRANKCASE COVER INSTALLATION
ý
CAUTION
• Before assembly, make sure parts are clean.
• Do not reuse the gasket. Install a new one.
• Install and tighten crankcase cover bolts as instructed. Failure to do so could cause the cover
to become warped.
Figure 15-5 Oil Level Sensor
TYPICAL 2
PLACES
TYPICAL 3
PLACES
1
4
3
2
9
8
5
6
7
Summary of Contents for 2007 XRT 800
Page 2: ......
Page 20: ...1 ...
Page 30: ...3 ...
Page 50: ...4 ...
Page 70: ...5 ...
Page 114: ...9 ...
Page 326: ......
Page 348: ......
Page 400: ...21 ...
Page 438: ...23 ...
Page 456: ...25 ...
Page 472: ...26 ...
Page 488: ...27 ...
Page 500: ...28 ...
Page 504: ...29 ...
Page 514: ......
Page 515: ......