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MOTOR (MODEL 5BC59JBS6390)
Motor
Page 26-2
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
26
TEST PROCEDURE 2 – ARMATURE CIRCUIT OPEN
See General Warning on page 1-1.
1. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
2. Disconnect wires from the A1 and A2 terminals on the motor using two wrenches to prevent posts from
turning. Set a multimeter to 200 ohms and place the red (+) probe on the A1 motor terminal and black
(–) probe on the A2 motor terminal. The multimeter should indicate continuity. If the reading is incorrect,
a possible open or poor contact in a brush assembly and/or open armature windings may be the cause.
The motor will need to be removed from the vehicle and repaired by a qualified technician.
See Motor
Removal on page 26-2.
TEST PROCEDURE 3 – FIELD CIRCUIT OPEN
See General Warning on page 1-1.
1. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
2. Disconnect wires from the F1 and F2 terminals on the motor using two wrenches to prevent posts from
turning. Set a multimeter to 200 ohms and place the red (+) probe on the F1 terminal and the black (–)
probe on the F2 terminal. The multimeter should indicate continuity. If the reading is incorrect, a possible
open field coil or bad connections at the terminals may be the cause. The motor will need to be removed
from the vehicle and repaired by a qualified technician.
See Motor Removal on page 26-2.
MOTOR
See General Warning on page 1-1.
Motor Removal
1. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
2. Disconnect wires from the terminals on the motor using two wrenches to prevent posts from turning.
Label the wires to ensure proper reconnection.
3. Slightly loosen all the lug nuts on both rear wheels.
4. Place floor jack under transaxle and raise rear of vehicle
(Figure 26-1, Page 26-3)
then place jack
stands under frame crossmember between the spring mount and the side stringer, just forward of each
rear wheel. Lower the vehicle to let the jack stands support the vehicle
(Figure 26-2, Page 26-3)
.
See
following WARNING
.
ý
WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic
floor jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold
vehicle in raised position. Use approved jack stands of proper weight capacity to support the
vehicle and chock the wheels that remain on the floor. When not performing a test or service
procedure that requires movement of the wheels, lock the brakes.
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