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ELECTRICAL COMPONENTS: 800 AND 810 GASOLINE VEHICLES
Ignition Coil
Page 13-26
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
13
13. When installing fan housing, make sure the top front corner of the housing is above the upper cylinder
shroud. The front edge of the fan housing should be behind the lower cylinder shroud. Align the slots in
the housing with the flanged bolts (6) loosened earlier
(Figure 13-24, Page 13-25)
.
14. Install the four remaining flanged bolts (10) that secure the fan housing to the engine crankcase. Tighten
all seven mounting bolts (6) and (10) to 90 in-lb (10.2 N·m).
15. Install the fan shroud with four pan-head bolts (5) and tighten to 50 in-lb (5.7 N·m).
16. Place the engine onto the engine mounting plate and slide the two washers (3) onto the two engine body
bolts, then slide the bolts through the mounting plate and transaxle housing. Loosely attach the two nuts
(6) finger-tight
(Figure 15-4, Page 15-4)
.
17. Attach the engine to the bottom of the engine mounting plate using the bolts (1), washers (2) and nuts
(5). Tighten hardware to 21 ft-lb (28.4 N·m)
(Figure 15-4, Page 15-4)
.
18. Tighten the two engine body bolt nuts (6) to 17 ft-lb (23.1 N·m).
19. Install the engine and transaxle assembly.
See Unitized Transaxle Installation, Section 18,
Page 18-13.
See following CAUTION.
CAUT ION
• Make sure wire harness is routed and secured away from the muffler.
20. Install the muffler.
See Muffler Installation, Section 17, Page 17-1.
21. Install the starter/generator and belt.
See Starter/Generator Installation on page 13-9.
22. Connect the spark plug wire to the spark plug.
23. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16.3 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Figure 13-26 Clean Grommet
Figure 13-27 Mount Ignition Coil Using Feeler Gauge
SPARK PLUG
CAP
8
7
4
3
1
2
5
6
0.012 INCH
(0.304 MM)
6
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