ELECTRICAL COMPONENTS: 850 GASOLINE VEHICLE
Key Switch
Page 14-12
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
14
Voltage Regulator Installation
1. Position the voltage regulator (9) in the electrical component box and install the mounting screw (8)
(Figure 14-15, Page 14-12)
. Tighten screw to 23 in-lb (2.6 N·m).
2. Connect the voltage regulator red wire (1) at the large post on the solenoid, the yellow wire (4) at the bul-
let connector, and the black wire (7) at the battery frame ground
(Figure 14-15, Page 14-12)
.
3. Install snap-on electrical component box cover. Be sure to firmly press down all corners. Install screw
and tighten to 18 in-lb (2 N·m).
4. Connect battery cables, positive (+) cable first, and tighten hardware to 144 in-lb (16 N·m)
(Figure 1-1,
Page 1-3)
. Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305) to minimize corro-
sion.
5. Place Forward/Reverse handle in NEUTRAL and place the neutral lockout switch in the MAINTENANCE
position. Start the engine and check regulator for proper functioning as described in the voltage regulator
test procedure.
See Test Procedure 11 – Voltage Regulator on page 12-18.
KEY SWITCH
See General Warning on page 1-1.
Testing the Key Switch
See Test Procedure 4 – Key Switch (Starter Circuit) on page 12-13.
See Test Procedure 17 – Key Switch (Engine Kill Circuit) on page 12-27.
Key Switch Removal
1. Disconnect battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in Gen-
eral Warning on page 1-2.
2. Remove the center dash panel.
2.1. Remove the plastic cap (1) covering the mounting screw (2) on each side of the center dash panel
(3)
(Figure 14-16, Page 14-13)
.
Figure 14-15 Voltage Regulator
8
9
1
TO SOLENOID
4
TO BULLET
CONNECTOR
7
TO FRAME
GROUND
TO KILL LIMIT
SWITCH
ELECTRICAL
COMPONENT BOX
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