TRANSAXLE (TYPE G): ELECTRIC VEHICLE
Transaxle Disassembly, Inspection, and Assembly
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 28-7
28
TRANSAXLE DISASSEMBLY, INSPECTION, AND ASSEMBLY
See General Warning on page 1-1.
TRANSAXLE DISASSEMBLY AND INSPECTION
1. To detach axle tubes (14 and 35) from the transaxle housing, remove the bolts (8)
(Figure 28-5,
Page 28-3)
.
2. Remove 11 bolts (24) that hold housing together.
3. Pull the halves of the housing (11 and 20) apart. If necessary, tap lightly on the spline of the input pinion
(17).
See following CAUTION.
CAUT ION
• To prevent damage to the housing mating seal surfaces, use caution when separating halves.
4. Remove input pinion gear (17) by pulling gear out while rocking intermediate gear assembly (19). Lift
intermediate gear assembly and differential gear case unit out simultaneously
(Figure 28-5, Page 28-3)
.
See following CAUTION.
CAUT ION
• Do not damage gears. Use extreme care when handling them.
5. Use a bearing puller or arbor press to remove bearings (16)
from the input pinion gear. If the oil seal (10)
is damaged, replace it
(Figure 28-5, Page 28-3)
.
See following CAUTION
.
CAUT ION
• Do not reuse bearings after removing them. Replace bearings with new ones.
6. To disassemble the intermediate gear assembly, press off together the bearing (16) and the gear (19)
(Figure 28-5, Page 28-3)
.
See also Figure 28-13, Page 28-8.
7. Press the bearing (18) off the intermediate gear assembly
(Figure 28-5, Page 28-3)
.
See also
Figure 28-13, Page 28-8
.
Figure 28-12 Motor Positioning Bolt
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