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ELECTRICAL COMPONENTS: 850 GASOLINE VEHICLE
Starter/Generator
Page 14-4
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
14
Disassembly of the Starter/Generator to Service the Armature/Commutator
1. If the brushes are not removed, contact between the brushes and commutator as the commutator end
cover is being removed or installed could damage the brushes.
1.1. Lift the brush springs out of the notches in the brushes and pull the brushes back from the center
of the commutator end cover. The springs will rest on the sides of the brushes and help prevent
them from sliding towards the center of the cover
(Figure 14-6, Page 14-4)
.
2. Remove the two bolts (20), and pull commutator end cover (23) free of the starter/generator housing (24)
(Figure 14-2, Page 14-2)
.
3. To separate armature (33) from output end cover (36), remove nut (41), lock washer (40), pulley (39),
shaft key (34), spacer (37), and bearing retainer screws (43)
(Figure 14-7, Page 14-4)
.
Figure 14-6 Pull Brushes Away From Center of the Commutator End Cover
Figure 14-7 Armature and Output End Cover Assembly
BRUSH BEING HELD
BY BRUSH SPRING
33
34
41
40
39
35
32
TYPICAL
3 PLACES
37
43
36
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